Polaris Sportsman XP 1000 S 2020 - Chapter 6 Pvt System

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9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual

6.1

PVT SYSTEM

CHAPTER 6

PVT SYSTEM

GENERAL INFORMATION.. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . 6.2

SPECIAL TOOLS AND SUPPLIES . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . 6.2

GENERAL OPERATION . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . .. 6.2

DRIVE CLUTCH OPERATION . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . . 6.2

DRIVEN CLUTCH OPERATION. . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . .. 6.2

SHIFT WEIGHTS . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . 6.3

MAINTENANCE / INSPECTION. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... 6.3

PVT SYSTEM SERVICE . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . 6.4

PVT SEALING AND DUCTING COMPONENTS . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . 6.4

PVT DISASSEMBLY . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . .. 6.5

PVT ASSEMBLY... . . .. . ... . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . .. . . ... . ... . ... . ... 6.7

DRIVE BELT . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . 6.9

PVT BREAK-IN (DRIVE BELT / CLUTCHES) . . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . . 6.9

DRIVE BELT REMOVAL . . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . 6.9

DRIVE BELT INSPECTION . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . 6.9

DRIVE BELT INSTALLATION . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . .6.10

BELT / CLUTCH ALIGNMENT . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . 6.11

DRIVE CLUTCH SERVICE .. . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . ..6.13

DRIVE CLUTCH ASSEMBLY VIEW . . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .6.13

DRIVE CLUTCH DISASSEMBLY. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... .6.14

DRIVE CLUTCH SPRING INSPECTION . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ..6.15

SHIFT WEIGHT INSPECTION . . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . .6.15

SPIDER REMOVAL. .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..6.16

ROLLER, PIN, AND THRUST WASHER INSPECTION . . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ..6.16

BUTTON TO TOWER CLEARANCE INSPECTION . . .. . ... . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . ..6.17

BEARING INSPECTION AND SERVICE . . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . .6.17

DRIVE CLUTCH INSPECTION. ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . ..6.18

DRIVE CLUTCH BUSHING SERVICE. ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... .6.19

DRIVE CLUTCH ASSEMBLY . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . .6.21

DRIVEN CLUTCH SERVICE. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ..6.23

DRIVEN CLUTCH ASSEMBLY VIEW . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . .6.23

DRIVEN CLUTCH SLIDER INSPECTION . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. .6.24

DRIVEN CLUTCH DISASSEMBLY . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. .6.24

BUSHING SERVICE . . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. .6.26