6.16
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
SPIDER REMOVAL
1. Install clutch in holding fixture
q
in a vise. Loosen the
spider (clockwise) using Spider Removal Tool
w
with
a breaker bar. Threads are left-handed.
ITEM DESCRIPTION
q
2871358-B
Drive Clutch Holding Fixture
w
2870341
Drive Clutch Spider Removal and
Installation Tool
NOTICE
It is important that the same number and thickness of
washers are reinstalled beneath the spider during
assembly. Be sure to note the number and thickness of
these washers.
2. Inspect the Teflon™ coating on the moveable sheave
bushing.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass than Teflon™
is visible on the bushing. See Drive Clutch Bushing
Service page 6.19.
ROLLER, PIN, AND THRUST WASHER
INSPECTION
Inspect all rollers, bushings and roller pins by pulling a
flat metal rod across the roller. Turn roller with your
finger. If you notice resistance, galling, or flat spots,
replace rollers, pins and thrust washers in sets of three.
Also inspect to see if roller and bushing are separating.
Bushing must fit tightly in roller. Use the Roller Pin Tool
e
to replace rollers and pins. Take care not to damage
roller bushing or bearing surface of the new pin during
installation.
ITEM DESCRIPTION
e
2870910-A
Roller Pin Tool
PVT SYSTEM
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