Polaris Sportsman XP 1000 S 2020 - Bushing Service

6.26
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
10.Separate the stationary sheave from the moveable
sheave. Note the X’s
a
on the stationary and fixed
sheaves for reassembly.
11. Inspect the clutch bushings for wear. If there is heavy
wear on the bushings, replace the clutch assembly.
12.Inspect the sheaves for excessive wear or damage.
BUSHING SERVICE
NOTICE
Special Tools are required for this service.
SPECIAL TOOLS
QTY.
PART DESCRIPTION PART #
1
Clutch Bushing Tool Kit
2201379-
A
1
Clutch Bushing Replacement Tool
Kit
2871226
1
Piston Pin Puller 2870386
CLUTCH BUSHING TOOL KIT (PN 2201379-A)
ITEM
QTY.
PART DESCRIPTION PART #
q
1 Puller Tool 5132027
r
1 Puller Nut 5132501
y
1
Main Adapter
5132029
u
1
Bushing Removal Tool
5132028
–
1
Bushing Tool
PA-47336
CLUTCH BUSHING REPLACEMENT TOOL KIT (PN
2871226)
ITEM
QTY.
PART DESCRIPTION PART #
w
1
P-90 Drive/Driven
Clutch Bushing Install
Tool
5020628
e
1
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
t
1
P-90 Driven Clutch
Cover Bushing
Removal Tool
5020631
i
1
Main Puller Adapter
5020632
o
1
Adapter Reducer
5010279
a
1
Number Two Puller
Adapter
5020633
PVT SYSTEM