9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
1.15
ENGINE / COOLING SYSTEM
ITEM
TORQUE
Cooling System
Coolant Bottle Screws
Torque Until Fully
Seated
Cooling Hose Gear
Clamps
35 in-lbs (4 N·m)
Drive Coupler / Starter
Gear Fasteners
14 ft-lbs (19 N·m)
Radiator Support
Fasteners
6 ft-lbs (8 N·m)
Thermostat Cover Bleed
Screw
8 in-lbs (0.9 N·m)
Stator Screws
89 in-lbs (10 N·m)
Water Pump Cover
Fasteners
89 in-lbs (10 N·m)
Water Pump Impeller Bolt 10 ft-lbs (14 N·m)
Worm Hose Clamp 36 in-lbs (4 N·m)
EFI / FUEL SYSTEM
ITEM
TORQUE
Airbox Mounting
Fasteners
8 ft-lbs (11 N·m)
Crankshaft Position
Sensor (CPS) Fastener
89 in-lbs (10 N·m)
Engine Coolant
Temperature (ECT)
Sensor
17 ft-lbs (23 N·m)
ETC Housing Retaining
Bolts
89 in-lbs (10 N·m)
Fuel Rail Mounting
Fasteners
44 in-lbs (5 N·m)
Fuel Tank Mounting
Fasteners
Torque Until Fully
Seated
PFA Nut
70 ft-lbs (95 N·m)
Plenum to Throttle Body
Fasteners
89 in-lbs (10 N·m)
T-MAP Sensor Retaining
Bolt
30 in-lbs (3 N·m)
Throttle Control Sensor
Lever Screw
9 in-lbs (1 N·m)
Upper Fuel Fill Hose
Clamp
24 in-lbs (3 N·m)
PVT SYSTEM
ITEM
TORQUE
Drive Clutch Cover Bolts
8 ft-lbs (11 N·m)
Drive Clutch Retaining
Bolt
47 ft-lbs (64 N·m)
Driven Clutch Bolt
37 ft-lbs (50 N·m)
Driven Clutch Helix
Fasteners
47 in-lbs (5 N·m)
Inlet Duct Band Clamp 30 in-lbs (3.4 N·m)
Inner PVT Cover
Fasteners
5 ft-lbs (7 N·m)
Lower LH Frame Support
Screws
45 ft-lbs (60 N·m)
Outlet Duct Band Clamp 30 in-lbs (3.4 N·m)
Outer PVT Cover
Fasteners
30 in-lbs (3.4 N·m)
Shift Weight Nuts 20 in-lbs (2 N·m)
Spider Assembly 290 ft-lbs (393 N·m)
TRANSMISSION
ITEM
TORQUE
Bell Crank Nut
15 ft-lbs (20 N·m)
Bell Housing Fasteners 55 ft-lbs (75 N·m)
Oil Deflector Plate
Fasteners
8 ft-lbs (11 N·m)
Shift Detent Plug
Fasteners
20 ft-lbs (27 N·m)
Transmission Case
Screws
20 ft-lbs (27 N·m)
Transmission Drain / Fill
Plug
14 ft-lbs (19 N·m)
Transmission Isolator
Mount Fasteners
27 ft-lbs (37 N·m)
Transmission to Engine
Bolts
19 ft-lbs (26 N·m)
GENERAL INFORMATION
1
To Next Page
Loading...
