Polaris Sportsman XP 1000 S 2020 - Page 23

9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
1.17
BODY / FRAME
ITEM
TORQUE
Body Fasteners
Torque Until Fully
Seated
Bumper Mounting Bolts
(Upper / Lower)
18 ft-lbs (24 N·m)
Fender Flare Screws
Torque Until Fully
Seated
Footwell Screws
36 in-lbs (4 N·m)
Front Bumper Cover
Screws (Upper / Lower)
Torque Until Fully
Seated
Front Cab Bracket
Support Screws
7 ft-lbs (9 N·m)
Front Cab Screws
Torque Until Fully
Seated
Front Cab to Front
Bumper Weld Screws
7 ft-lbs (9 N·m)
Front Cab to Front
Bumper Cover Screws
18 in-lbs (2 N·m)
Front Cover Screws
30 in-lbs (3 N·m)
Front Mud Guard Screws
18 in-lbs (2 N·m)
Front Shock Bracket
Mount Fasteners
18 ft-lbs (24 N·m)
Front Support Frame
Screws
18 ft-lbs (24 N·m)
Headlight Pod Screws 10 in-lbs (1 N·m)
Hitch Mounting Bolts
(Upper / Lower)
18 ft-lbs (24 N·m)
License Plate Bracket
Fasteners
8 ft-lbs (11 N·m)
Lower LH Frame Support
Screws
45 ft-lbs (60 N·m)
Oil Filter Plate Screws
7 ft-lbs (9 N·m)
Rear Bumper Cover
Screws
8 ft-lbs (11 N·m)
Rear Extender Screws
7 ft-lbs (9 N·m)
Rear Fog Light Bracket
Fasteners
53 in-lbs (6 N·m)
Rear Rack Screws
18 in-lbs (2 N·m)
Rear Storage
Compartment Screws
7 ft-lbs (9 N·m)
BODY / FRAME
ITEM
TORQUE
Side Extender Screws
36 in-lbs (4 N·m)
Upper RH Frame Joint
Screws
Torque in Sequence:
Step 1: 5 ft-lbs (7 N·m)
Step 2: 65 ft-lbs (88
N·m)
ELECTRICAL
ITEM
TORQUE
Battery Strap Fastener 8 ft-lbs (11 N·m)
Battery Terminal
Fasteners
5 ft-lbs (7 N·m)
Fuse Box Screws
48 in-lbs (5 N·m)
Ignition Coil Screw 24 in-lbs (3 N·m)
LH Control Switch Screw
18 in-lbs (2 N·m)
Rear Fog Light Screws
Torque Until Fully
Seated
Starter Mounting Bolts 20 ft-lbs (27 N·m)
Taillight Fasteners
Torque Until Fully
Seated
Voltage Regulator Screws 8 ft-lbs (11 N·m)
Winch Fasteners
20 ft-lbs (27 N·m)
GENERAL INFORMATION
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