Polaris Sportsman XP 1000 S 2020 - Page 525

IX
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
IX.5
I
Ignition Coil
Operation Overview ................................................4.27
Replacement.........................................................4.28
Test .....................................................................4.27
Ignition Key
Switch..................................................................12.7
Switch (International Models) ....................................12.7
Inspect
Bearing ................................................................6.17
Button to Tower Clearance .......................................6.17
Roller, Pin, and Thrust Washer ..................................6.16
Shift Weight ..........................................................6.15
Instrument Cluster
Overview ............................................................ 12.28
Pinouts .............................................................. 12.28
Intake
Replacement.........................................................3.21
Integrated Throttle Body
Assembly View ......................................................3.29
J
Journal Crankshaft
Inspection.............................................................3.58
L
Lash Adjustment
Valve ...................................................................2.24
Left-Hand Switch
Controls ...............................................................12.9
License Plate Bracket
Removal / Installation ............................................ 11.20
Light
Bumper Light Relay .............................................. 12.36
Low Beam Light Relay........................................... 12.37
Lights (Center Brake Light / Work Light)
Replacement....................................................... 12.26
Lights (License Plate Light) (International Models)
Replacement....................................................... 12.27
Lights (Taillight / Brake Light)
Replacement....................................................... 12.26
Lower Crankcase
Assembly .............................................................3.70
Lubrication
Diagram ................................................................ 3.6
Front Gearcase......................................................2.33
Grease Lubrication Points ........................................2.15
Rear Gearcase ......................................................2.34
Transmission.........................................................2.32
M
Main Frame
Assembly View .................................................... 11.22
Maintenance
Fuel Lines.............................................................2.20
Fuel System ..........................................................2.20
Intervals ................................................................ 2.5
Quick Reference ....................................................2.16
Misc. Specifications / Charts
Conversion Table ...................................................1.22
Decimal Equivalents ...............................................1.24
Tap / Drill Sizes (Metric) ...........................................1.23
Tap / Drill Sizes (SAE) .............................................1.23
Model Number Designation .......................................... 1.3
Model Specifications
Sportsman XP 1000 S .............................................1.18
Sportsman XP 1000 S (International Models) ...............1.20
Mud Guard
Removal / Installation .............................................. 11.7
O
OFF / RUN
Switch..................................................................12.8
P
Periodic Maintenance
Overview ............................................................... 2.3
Pin
Inspection.............................................................6.16
Piston
Installation ............................................................3.66
Removal / Inspection...............................................3.56
Piston / Connecting Rod
Assembly .............................................................3.66
Assembly View ......................................................3.31
Piston Pin
Bore Inspection......................................................3.63
Piston Ring
Groove Clearance Inspection....................................3.62
Installation ............................................................3.65
Removal...............................................................3.62
Plunging Joint / Boot
Replacement (Inner) ...............................................8.42
Pre-Filter
Service ................................................................2.21
Propshaft U-Joint
Assembly .............................................................8.18
Disassembly .........................................................8.17
PVT
Drive Clutch Spider Removal ....................................6.16
PVT System
Assembly .............................................................. 6.7
Break-In (Drive Belt / Clutches) .................................. 6.9
Disassembly .......................................................... 6.5
Drain Plug.............................................................2.30
Drive Clutch Operation ............................................. 6.2
Driven Clutch Disassembly.......................................6.24
Driven Clutch Operation............................................ 6.2
Drying..................................................................2.30
General Operation ................................................... 6.2
Inspection.............................................................. 6.3
Maintenance .......................................................... 6.3
Overheating / Diagnosis...........................................1.62
Sealing and Ducting Components ............................... 6.4
Shift Weights .......................................................... 6.3
Special Tools and Supplies........................................ 6.2
Troubleshooting .....................................................1.60
R
Radiator
Cleaning...............................................................3.12
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