REXROTH A4VSG - Running-In Phase; Recommissioning after Standstill

Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389
+44 (0)1204 699959
enquiries@hyquip.co.uk
Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK
www.hyquip.co.uk/web/index
46/60 Commissioning
Bosch Rexroth AG, RE 92100-01-B/09.2012 Series 10, 11 and 30,
8.2 Running-in phase
NOTE
Damage to equipment by insufficient viscosity!
An increased hydraulic fluid temperature may reduce the viscosity values
by too much and damage the product!
▶ Monitor the operating temperature during the running-in phase, e.g. by
measuring the case drain temperature.
▶ Reduce the loading (pressure, rpm) of the axial piston unit if impermissible
operating temperatures and/or viscosities occur.
▶ Operating temperatures that are too high indicate faults that have to be
analyzed and cleared.
The bearings and sliding surfaces are subject to a running-in phase. The increased
friction at the start of the running-in phase results in increased heat development
which decreases with increasing operating hours. The volumetric and mechanical-
hydraulic efficiency increases as well through the conclusion of the running-in phase
of approx. 10
operating hours.
To ensure that contamination in the hydraulic system does not damage the axial
piston unit, Bosch Rexroth recommends the following procedure after the running-in
phase:
▶ After the running-in phase, have a hydraulic fluid specimen analyzed for the
required cleanliness level.
▶ Change the hydraulic fluid if the required cleanliness level is not reached. If
a laboratory test is not carried out after the running-in phase, Bosch Rexroth
recommends the hydraulic fluid be changed.
8.3 Recommissioning after standstill
Depending on the installation conditions and ambient conditions, changes may occur
in the hydraulic system which make recommissioning necessary.
Among others, the following criteria may make recommissioning necessary:
t Air and/or water in the hydraulic system
t Old hydraulic fluid
t Other contamination
▶ Before recommissioning, proceed as described in chapter8.1 "First
commissioning" on page43.