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Rosco Maximizer 3B User Manual

Rosco Maximizer 3B
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Operations, Service
And Parts Manual
Rosco Maximizer 3B Asphalt Distributor
Manual No. 1005234-01

Table of Contents

Questions and Answers:

Rosco Maximizer 3B Specifications

General IconGeneral
BrandRosco
ModelMaximizer 3B
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction

Safety

Important safety guidelines information.

Specifications

Major system specifications and typical torque value tables.

Component Location

General overview of controls and major components.

Operation

Control functionality and normal equipment operation.

Maintenance

Basic preventive maintenance and repair procedures.

Troubleshooting

Problem descriptions and recommended solution tables.

Illustrated Parts List (IPL)

Illustrations, descriptions, and part numbers of available service parts.

Safety

Safety Precautions

Guidelines for safe operation and maintenance procedures.

Safety Label Locations

Locations of safety decals on the machine for proper placement.

General Safety Practices

General safety practices and precautions for equipment operation.

Burner Operation Hazards

Safe operation procedures for the burner system.

Explosion Hazards

Hazards related to explosion risks, particularly concerning batteries.

Fire and Explosion Hazards

Hazards related to fire and explosion from fuel and other materials.

Entanglement and Sever Hazards

Hazards related to moving parts and entanglement.

Piercing Hazards

Hazards related to high-pressure fluid leaks.

General Information

Limited Warranty Policy

Details of the product warranty coverage and terms.

Warranty Limitations

Exclusions and conditions that limit warranty coverage.

Contact Information

How to contact dealers or LeeBoy for support and service.

Machine Nameplate

Information contained on the machine's nameplate for identification.

Specifications

System Overview

Description of the truck-mounted insulated tank and heating system.

Circulating System Operation

Operation of the engine-driven hydraulic pump and motor.

Burner System Details

Function of burners to increase asphalt temperature.

Material Considerations

Understanding asphalt product properties and selection criteria.

Torque Specifications

Torque values for metric and inch fasteners.

Hydraulic Fittings Tightening

Procedures for tightening flare type tube fittings.

Component Location

Outside Overview

Diagram showing external components with numbered labels.

Main In-Cab Control Panel

Diagram of the main in-cab control panel with numbered controls.

Rear Controller Functions

Diagram and functions of the rear controller.

Run Screen Operation

Diagram of the run screen display showing machine status.

LPG Burner System Components

Diagram of the LPG burner system with numbered components.

Operation

Operator Safety Considerations

Responsibilities and qualifications for safe equipment operation.

Machine Break-In Procedures

Recommended mechanical checks for new machines before operation.

Pre-Operating Checklist

Checklist for ensuring safe and efficient operation before each use.

Functional Checks

Performing functional checks on systems and components.

Hydrostatic Circuit Operation

Running the engine to provide oil flow for the hydrostatic circuit.

Modes Of Operation

Explanation of different distributor operating modes and safety concerns.

Load Mode Procedures

Procedure for loading material into the distributor tank.

Handspraying Procedures

Procedure for hand spraying asphalt with the unit.

Reverse Suction Mode

Procedure to remove asphalt from spraybar and plumbing.

Automated Clean-out Mode

Instructions to flush and wash out the spraybar and plumbing circuit.

Manual Operation Guide

Instructions for manually setting application rate.

Run Simulation Example

Performing a simulated run for manual calibration and operation.

Maintenance

Routine Maintenance Schedule

Procedures for periodic machine inspection and lubrication.

Fluids and Lubricants

Information on fluids and lubricants for the asphalt pump and other components.

Hydraulic System Maintenance

Servicing and maintaining the hydraulic system components.

Burner System Maintenance

Maintenance procedures for diesel and LPG burners.

Daily Exterior Maintenance

Cleaning exterior components, lights, reflectors, and decals.

Equipment Storage Procedures

Procedures for storing equipment and performing maintenance during storage.

Safety Label Installation

Steps for cleaning the installation area and applying decals.

Troubleshooting

General Troubleshooting Guide

Common problems encountered during operation and acceptable corrections.

Air Solenoid Troubleshooting

Guide for air solenoid issues, including symptoms, causes, and remedies.

Asphalt Application Troubleshooting

Troubleshooting for inconsistent or streaky asphalt application.

Asphalt Pump Troubleshooting

Troubleshooting for asphalt pump problems like leaks or failure to turn.

Diesel Burner Troubleshooting

Troubleshooting guide for diesel burner issues.

Spraybar and Valves Troubleshooting

Troubleshooting guide for spraybar and valve issues.

Schematics

Electrical Schematic - Plus One Overview

Overall overview of the electrical schematic for the Plus One system.

Electrical Schematic - Plus One 1 of 5

Part 1 of the electrical schematic for the Plus One system.

Electrical Schematic - Plus One 2 of 5

Part 2 of the electrical schematic for the Plus One system.

Electrical Schematic - Plus One 3 of 5

Part 3 of the electrical schematic for the Plus One system.

Electrical Schematic - Plus One 4 of 5

Part 4 of the electrical schematic for the Plus One system.

Electrical Schematic - Plus One 5 of 5

Part 5 of the electrical schematic for the Plus One system.

Pneumatic Schematic - Control, Air 1 of 1

Pneumatic schematic for the control air system.

Electrical Schematic - Control, Front Machine 1 of 1

Electrical schematic for the front machine controls.

Electrical Schematic - Control, Rear Machine 1 of 1

Electrical schematic for the rear machine controls.

Electrical Schematic - Control, LH Spraybar 1 of 1

Electrical schematic for the left-hand spraybar controls.

Electrical Schematic - Control, RH Spraybar 1 of 1

Electrical schematic for the right-hand spraybar controls.

Electrical Schematic - Can Bus Kit 1 of 4

Part 1 of the electrical schematic for the CAN bus kit.

Illustrated Parts List (IPL)

Platform Installation Parts

Detailed parts list for platform installation without a handrail.

Rear Platform and Piping Assembly Parts

Detailed parts list for the rear platform and piping assembly.

Asphalt Pump Parts List

Detailed parts list for the asphalt pump.

Asphalt Pump Relief Valve Parts

Detailed parts list for the asphalt pump relief valve.

Transfer Line, Ground Level Parts

Detailed parts list for the transfer line.

Automatic Valve, Cab Control Parts

Detailed parts list for the automatic valve, cab control.

Tank Valve Assembly Parts

Detailed parts list for the tank valve assembly.

Flex Hose Assembly Parts

Detailed parts list for the flex hose assembly.

Handspray Wand Assembly Parts

Detailed parts list for the handspray wand assembly.

Hydraulic, Front Live Parts

Detailed parts list for the hydraulic system, front live.

Hydraulic, PTO Parts

Detailed parts list for the hydraulic PTO system.

Hydraulic Reservoir Parts

Detailed parts list for the hydraulic reservoir.

Drive Shaft Group Parts List

Detailed parts list for the drive shaft group.

Control Box, Plus One, 16 Ft Spraybar Parts

Detailed parts list for the control box with a 16 ft spraybar.

Ground Speed Sensor Parts List

Detailed parts list for the ground speed sensor.

Spraybar Assembly, 16 Foot Parts

Detailed parts list for the 16-foot spraybar assembly.

Spray Valve Assembly Parts

Detailed parts list for the spray valve assembly.

Solenoid Valve, 8 Valve Parts

Detailed parts list for the 8-valve solenoid valve.

Diesel Burner, Double Flue, No Outfire I Parts

Detailed parts list for diesel burner, double flue, no outfire I.

Diesel Burner, Double Flue, No Outfire II Parts

Detailed parts list for diesel burner, double flue, no outfire II.

LPG Burners, Double Flue, Auto Ignition Parts

Detailed parts list for LPG burners, double flue, auto ignition.

LPG Tank, 52 Gallon Parts List

Detailed parts list for the LPG tank, 52 gallon.

Fender Group, Single Axle Parts List

Detailed parts list for the single axle fender group.

Mud Flap Installation Parts List

Detailed parts list for mud flap installation.

Alphabetical Parts Index

Alphabetical index of all parts listed in the IPL.