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INSTRUCTION, USE AND
MAINTENANCE MANUAL
SUMMARY
SYMBOLS USED IN THE MANUAL ________ 5
1.0 GENERAL INTRODUCTION __________ 8
1.1 Introduction ____________________________ 8
2.0 INTENDED USE _____________________ 8
2.1 Training of personnel __________________ 8
3.0 SAFETY DEVICES ___________________ 9
3.1 Residual risks __________________________ 9
4.0 GENERAL SAFETY RULES _________ 10
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 11
6.0 UNPACKING ________________________ 11
7.0 MOBILIZATION _____________________ 12
8.0 WORKING ENVIRONMENT CONDI-
TIONS ______________________________ 12
8.1 Working area __________________________12
8.2 Lighting _______________________________12
9.0 MACHINE ASSEMBLY ______________ 13
9.1 Anchoring system _____________________13
9.2 Fixtures contained in the packing _____13
9.3 Assembly procedures _________________14
9.3.1 Fitting the mandrel on the flange __14
9.3.2 Fitting the protection guard _______14
9.3.3 Fitting of external data gauge _____15
9.3.4 Fitting of professional external
data gauge (optional) ______________16
9.3.5 Monitor fitting _____________________16
10.0 ELECTRICAL CONNECTIONS _______ 17
10.1 Electrical checks ______________________18
11.0 FITTING THE WHEEL ON THE MAN-
DREL ______________________________ 18
11.1 Wheel assembly _______________________18
12.0 CONTROL PANEL __________________ 20
13.0 WHEEL BALANCING _______________ 20
13.1 Switching the machine on and off _____20
13.2 Balancing programs setting ___________21
13.2.1 Programs rapid setting and
measurements through distance-
diameter caliper arm ______________21
13.2.2 Programs setting through “Meas-
urements acquisition” screen
page _______________________________24
13.3 Indicative display of points where to
detect measures/to fit weight __________25
13.3.1 Weights positioning ________________26
13.4 Displaying the active/modifiable field _26
13.5 Wheel balancing screen page descrip-
tion ____________________________________27
13.5.1 Balancing mode ____________________29
13.6 Use of machines with disabled auto-
matic data gauge ______________________30
13.6.1 Manual setting of wheel
dimensions ________________________30
13.7 Standard balancing programs ________31
13.7.1 Static ______________________________31
13.7.2 Static-1 ____________________________31
13.7.3 Static-2 ____________________________31
13.7.4 Dynamic ___________________________32
13.7.5 ALU-S ______________________________32
13.7.6 ALU-S1 _____________________________32
13.7.7 ALU-S2 _____________________________32
13.7.8 ALU-1 ______________________________33
13.7.9 ALU-2 ______________________________33
13.7.10 ALU-3 _____________________________33
13.7.11 ALU-4 _____________________________33
13.8 Optional balancing programs _________34
13.8.1 SPLIT mode ________________________34
13.8.2 Weights hidden behind spokes
mode _______________________________36
13.8.3 matching mode ____________________37
13.9 Special balancing programs __________39
13.9.1 Pax _________________________________39
13.10 Recalculation function _______________40
13.11 Motorbike mode wheel balancing
_____40
14.0 USER MENU (OPTIONS AND CALI-
BRATION)
__________________________ 41
14.1 Options menu _________________________42
14.1.1 Lower weight limit ________________43
14.1.2 Setting adhesive weight dimen-
sions _______________________________44
14.1.3 User management__________________44
14.2 Machine calibrations __________________45
14.2.1 Mandrel “0” (zero) calibration _____46
14.2.2 Weight measurement sensors
calibration _________________________46
14.2.3 Gauge calibration __________________47
15.0 ERROR SIGNALS ___________________ 51
16.0 ROUTINE MAINTENANCE __________ 52
17.0 TECHNICAL DATA __________________ 52
17.1 Dimensions ____________________________53
1297-M008-8