SANY SRT55D - Maintenance Inspection Form for 4200 Hrs

SRT55D Off-Highway Truck
8-113
Safety, Operation and Maintenance Manual
8.6.41 Maintenance inspection form for 4200hrs
Except daily (10hrs) inspection projects, the following projects also have to nish after running
4200hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck and Clean whole truck by vapour ….........
...............................................................................................................................................
Observe frame for cracks and weld seam opening.…….........................................…….……
Check displacement and worn for transmission shaft by lever.……........................…….……
Check status for body lining plate.……....…….................................................................……
Check hoist guide rail, electroplate it again as required.……..................................…….……
Check status for all hoses; replace all worn, leaked and damaged ones.……….....…….……
2. Lubrication
Front, rear transmissions cross shafts………………….……......................…..................…..6 points
Front, rear transmission shafts…………………………………………......…….................…..2 points
universal joint of steering rod.....………………………………......…….............................…..3 points
Hands lubrication system
Check and clean the grease lter element..............................................................................
3. Electrical system
Check harnesses status.………………………………..................………………………………
Check status about cables for storage battery……………………………………………………
4. Cummins engine
Check the fasteners for engine………………………………………...........................…………
Check PTO liquid level, rell as required……………………..…………..............………………
Air cleaner………………………………………………………………....…………………………
Clean pipeline and lter for air cleaner............................………………………………..………
5. Transmission
Check and tighten for transmission according to requirement…….....................……..………
Clean the breather assembly for transmission and lubricates again.……...........……..………
Check status about block caution lamp for lter.……………………................................…….
Remark:
drain, replace lter and rell after 150hrs, if transmission has been xed.
6. Main reducer and differential assembly,planetary assembly and power take-off (PTO)
Extract lubrication sample from Main reducer and differential assembly and planetary assembly
for checking and analysis....................................................................................................…
Check liquid level, rell as required…………………………………………......…………………
Check and clean the breather assembly for differential.………………..............………………
Check and clean the breather assembly for PTO……………………….............…………...…
Remark:
change oil when replace new one or after xed.
8. Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil.……
Checker Date
Remarks
Lubrication and Servicing
Courtesy of Machine.Market