Scania DC09 User Manual

OPM 100 en-GB 2
© Scania CV AB 2023, Sweden
Start of warranty . . . . . . . . . . . . . . . . . . . . . . . . 3
Scania Power Solutions engine warranty for in-
dustrial engines . . . . . . . . . . . . . . . . . . . . . . . . . 4
Emission control systems warranty for USA . 4
Emission control warranty statement for Califor-
nia, USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Emission control system warranty for China 11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Power classes . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Environment and safety . . . . . . . . . . . . . . . . . 17
Environmental liability . . . . . . . . . . . . . . . . . 17
Information on parts with particularly hazardous
substances . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Warnings and advisories . . . . . . . . . . . . . . . . 19
Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 25
Component identification . . . . . . . . . . . . . . . . 26
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Exhaust gas aftertreatment . . . . . . . . . . . . . . 27
Starting and driving . . . . . . . . . . . . . . . . . . . . 29
Checks before first start . . . . . . . . . . . . . . . . 29
checks before driving . . . . . . . . . . . . . . . . . . 30
Starting the engine . . . . . . . . . . . . . . . . . . . . 31
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 41
Checks after driving . . . . . . . . . . . . . . . . . . . 41
Transporting engines. . . . . . . . . . . . . . . . . . . 42
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Cleaning the engine. . . . . . . . . . . . . . . . . . . . 44
Engines with few hours of operation . . . . . . 45
Maintenance interval. . . . . . . . . . . . . . . . . . . 46
Lubrication system . . . . . . . . . . . . . . . . . . . . . 49
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Checking the oil level . . . . . . . . . . . . . . . . . . 53
Maximum angles of inclination during operation
54
Changing the oil . . . . . . . . . . . . . . . . . . . . . . 55
Cleaning upwards-moving centrifugal oil clean-
er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Operational testing of the centrifugal oil cleaner
60
Renewing the rotor in downwards-moving cen-
trifugal oil cleaner . . . . . . . . . . . . . . . . . . . . . 61
Renewing the oil filter. . . . . . . . . . . . . . . . . . 64
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Reading the vacuum indicator. . . . . . . . . . . . 65
Renewing the air cleaner filter element and safe-
ty cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 67
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Checking the coolant level . . . . . . . . . . . . . . 72
Checking the coolant's antifreeze and corrosion
protection . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Changing the coolant and cleaning the cooling
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Cleanliness requirements . . . . . . . . . . . . . . . .81
Checking the fuel level. . . . . . . . . . . . . . . . . .82
Renewing the fuel filters . . . . . . . . . . . . . . . .83
Bleeding the fuel system . . . . . . . . . . . . . . . .88
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Checking the drive belt . . . . . . . . . . . . . . . . .92
Checking for leakage . . . . . . . . . . . . . . . . . . .94
Checking and adjusting the valve clearance .95
Renewing the reductant filter . . . . . . . . . . . . .98
Cleaning the reductant tank filler filter . . . .101
Checking vent functionality . . . . . . . . . . . . .101
Renewing the particulate filter . . . . . . . . . . .102
Quality requirements for fuel . . . . . . . . . . . .108
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .108
Biodiesel (FAME) . . . . . . . . . . . . . . . . . . . .111
Renewable diesel (HVO) . . . . . . . . . . . . . . .111
Gas-to-liquids (GTL) . . . . . . . . . . . . . . . . . .111
Reductant with SCR . . . . . . . . . . . . . . . . . . . .112
Preparing the engine for storage . . . . . . . . . .113
Preservative products . . . . . . . . . . . . . . . . . .113
Preparations for storage . . . . . . . . . . . . . . . .114
Technical data . . . . . . . . . . . . . . . . . . . . . . . . .116
General data . . . . . . . . . . . . . . . . . . . . . . . . .116
Lubrication system . . . . . . . . . . . . . . . . . . . .116
Intake system . . . . . . . . . . . . . . . . . . . . . . . .117
Cooling system. . . . . . . . . . . . . . . . . . . . . . .117
Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . .117
Electrical system . . . . . . . . . . . . . . . . . . . . .117
Tightening torque for screw joint . . . . . . . . .118
Screws and nuts . . . . . . . . . . . . . . . . . . . . . .118
Hose clamps . . . . . . . . . . . . . . . . . . . . . . . . .119
Scania Assistance . . . . . . . . . . . . . . . . . . . . . .120

Scania DC09 Specifications

General

Engine Model	DC09
Displacement	9.3 liters
Fuel Type	Diesel
Fuel System	Common rail
Bore x Stroke	130 mm x 140 mm
Engine Type	Inline 5-cylinder
Power Output	280-360 hp
Torque Output	1350-1700 Nm
Emission Control	SCR, EGR, DPF
Turbocharger	Variable geometry turbocharger
Cooling System	Liquid-cooled
Compression Ratio	18:1