To Next PageTo Next Page
Need help?Do you have a question about the Scania DC09 and is the answer not in the manual?
General| Engine Model | DC09 |
|---|---|
| Displacement | 9.3 liters |
| Fuel Type | Diesel |
| Fuel System | Common rail |
| Bore x Stroke | 130 mm x 140 mm |
| Engine Type | Inline 5-cylinder |
| Power Output | 280-360 hp |
| Torque Output | 1350-1700 Nm |
| Emission Control | SCR, EGR, DPF |
| Turbocharger | Variable geometry turbocharger |
| Cooling System | Liquid-cooled |
| Compression Ratio | 18:1 |
Crucial safety warnings about potential injury when working on the engine.
Owner's responsibility for timely maintenance and adherence to instructions.
Details for reporting warranty start and registering engine ownership.
Warranty statement for emission control systems on engines used in the USA.
Duration of warranty and how it applies to emission-related parts.
Details warranty provisions, limitations, and owner responsibilities.
List of specific emission control system parts included in the warranty.
Limitations due to misuse and recommendation to use genuine Scania parts.
Conditions not covered by warranty and customer support contact information.
Explanation of warranty rights, owner duties, and coverage periods for California engines.
Warnings, safety measures, and environmental considerations for SCR system work.
Warranty provisions, period, and interpretation for emission control systems in China.
List of warranty-covered parts and clarification on expendable items for China warranty.
Introduction to the manual and the importance of engine certification for compliance.
Details on Scania's four engine power classes and their intended use.
Scania's environmental approach, hazardous substances, and disposal regulations.
General summary of safety precautions for engine operation and maintenance.
Explanation of advisory symbols (Warning, Important, Note) and general warnings.
Safety for engine operation, refueling, fuel, and hazardous gases.
Safety for starter systems, driving, batteries, and materials handling.
Safety for chemicals, reductant, maintenance, and hot components.
Safety for lubrication, cooling, and fuel systems.
Safety and cleanliness requirements for the exhaust gas aftertreatment system.
Safety for electrical, welding, batteries, pre-start, and cybersecurity.
Explanation of the information provided on the engine data plate.
Illustration and identification of key engine parts.
Overview of components within the exhaust gas aftertreatment system.
Overview of components within the SCR system.
Essential checks before first start and information on the reductant tank.
Details on reductant pumps and daily maintenance checks before operation.
Procedures for starting, high-altitude operation, and engine speed changes.
Understanding emission control warnings and EMS malfunction indicators.
Engine response to low reductant levels for specific emission standards.
Engine response to low reductant levels for different emission standards.
Engine response and torque reduction due to SCR system faults.
Engine response and torque reduction due to exhaust aftertreatment system faults.
Process of automatic and manual particulate filter regeneration.
Interpretation of warning lamps related to the particulate filter status.
Coolant temperature, oil pressure, and charging indicator alarms.
Belt transmission noise and raised idling for SCR system heating.
Proper engine shutdown procedures and essential checks after driving.
Precautions for protecting the engine during transport.
Introduction to the maintenance program and its importance for engine longevity and economy.
Safety guidelines and procedure for cleaning the engine and its compartment.
Specific maintenance requirements for engines with few operating hours.
Comprehensive table outlining maintenance tasks and their intervals based on time and hours.
Specific oil change intervals based on load and emission standards for certain engines.
Graphical representation of calculated driving time before particulate filter renewal.
Recommended engine oil grades and their compatibility with particulate filters.
Temperature suitability for various Scania and market-approved engine oil grades.
Information on engine oil labels and their part numbers for cylinder block and rocker cover.
Requirements and benefits of using oil analysis to determine extended oil change intervals.
Step-by-step procedure for checking and topping up engine oil level.
Permissible angles of engine inclination during operation based on oil sump type.
Procedure for changing engine oil, including safety and oil disposal.
Initial steps for cleaning the upwards-moving centrifugal oil cleaner.
Continued steps for cleaning and disassembling the centrifugal oil cleaner.
Final cleaning steps and reassembly preparation for the centrifugal oil cleaner.
Final steps for refitting the centrifugal oil cleaner rotor and cover.
Procedure for testing the operational status of the centrifugal oil cleaner.
Tools and steps for renewing the rotor of a downwards-moving centrifugal oil cleaner.
Continued steps for renewing the rotor and its O-rings.
Final steps for refitting the centrifugal oil cleaner rotor and cover.
Procedure for renewing the oil filter element and tightening the filter cover.
Warnings for operating without an air filter and reading vacuum indicators.
Steps for replacing the air cleaner filter element and safety cartridge.
Coolant change intervals, properties, and recommended antifreeze/corrosion protection.
Details on Scania's recommended coolant products and their part numbers.
Procedures for topping up coolant and understanding freezing risks.
Table to determine coolant volume based on desired freezing point and concentration in litres.
Table to determine coolant volume based on desired freezing point and concentration in US gallons.
Procedure for checking and topping up the engine coolant level.
Method for checking coolant concentration using a refractometer.
Steps for draining coolant using a coolant pump.
Steps for draining coolant using a coolant trolley.
Precautions for external cleaning of the radiator and charge air cooler.
Procedure for cleaning the cooling system internally to remove oil and grease.
Removing deposits and filling the cooling system with new coolant.
Procedure for filling the cooling system using a coolant pump.
Procedure for refilling the cooling system using a coolant trolley.
Critical importance of cleanliness and precautions when working on the fuel system.
Procedure for checking and filling the fuel tank.
Steps for removing fuel filters using a draining nipple.
Continued steps for removing fuel filters and cleaning housings.
Steps for removing fuel filters using a suction tool.
Continued steps for removing fuel filters with a suction tool.
Procedure for fitting new fuel filters and bleeding the fuel system.
Procedure for bleeding the fuel system using a suction tool.
Procedure for venting the fuel system using a hand pump.
Procedure for renewing the water separator prefilter.
Procedure for renewing the fuel tank venting filter.
Procedure for inspecting the drive belt for wear and cracks.
Continued checks on drive belt wear and when renewal is necessary.
Procedure for identifying and rectifying engine leaks.
Tools and initial steps for checking and adjusting engine valve clearances.
Valve clearance specifications and reference table for adjustments.
Detailed steps for performing valve clearance adjustments on each cylinder.
Procedure for removing and replacing the reductant filter, including safety warnings.
Continued steps for fitting and lubricating the reductant filter and its components.
Final steps for refitting the reductant filter housing and tightening.
Procedure for cleaning the reductant tank filler filter.
Steps to check the functionality of the tank's vent system.
Tools and safety precautions required for renewing the particulate filter.
Steps for removing sensors and the particulate filter.
Continued steps for removing the particulate filter and associated clamps.
Steps for removing and refitting the differential pressure sensor and bracket.
Steps for fitting the new particulate filter, gaskets, and clamps.
Final steps for aligning the filter, fitting the end plate, sensors, and connections.
Overview of diesel fuel quality standards and important characteristics.
The necessity of using low sulphur diesel for SCR system performance.
Maximum allowable sulphur content in diesel fuel for different engine types and regions.
How diesel properties change with temperature and potential issues like filter blocking.
Guidelines for using biodiesel, HVO, and GTL fuels, including storage precautions for biodiesel.
Information on reductant properties, safety, and potential risks like crystal formation.
General storage procedures, use of preservative products, and fuel requirements.
Comprehensive steps for preparing the engine for long-term storage.
Procedures for battery handling, storage, and preparing the engine for operation after storage.
Specifications for engine configuration, dimensions, and lubrication system data.
Technical specifications for intake, cooling, fuel, and electrical systems.
Torque values for various metric screw and nut sizes.
Torque values for different sizes of hose clamps.
Contact details for Scania Assistance services in various countries.
