2016 Bambi MAX Service Manual – Models 1518-3542 (Version E)
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Section 7: Valve Maintenance 31
Bambi MAX Valve Repair and Replacement ..............................................................31
Linkage Adjustment ......................................................................................31
Valve Removal .............................................................................................31
Installing the Valve .......................................................................................33
Bambi MAX Seal Replacement ....................................................................34
Drive Cable Replacement .............................................................................40
Changing the Guide Bushings ......................................................................45
Section 8: Repair Quick Guide 46
Overview of Repair Categories ...................................................................................46
Category 1: Safety ........................................................................................46
Category 2: Operational ...............................................................................46
Category 3: Monitor ......................................................................................46
Category 4: OKAY ........................................................................................46
Bucket Shell Repair Criteria .......................................................................................47
Cables Repair Criteria ................................................................................................48
IDS Hub Repair Criteria ..............................................................................................49
M-Straps and Top Chains Repair Criteria ..................................................................50
Control Head Repair Criteria ......................................................................................51
Section 9: General Repairs 52
Repair Instructions ......................................................................................................52
Suspension Line Replacement .....................................................................52
M-Strap Replacement ...................................................................................53
Removing Old M-Straps ...............................................................................54
Installing New M-Straps (Short) ....................................................................55
Installing New M-Straps (Long) ....................................................................57
Bottom Loop Repairs ....................................................................................59
Bucket Patching ............................................................................................59
IDS Hub/Spokes Replacement .....................................................................60
Bambi MAX Shell Repairs ..........................................................................................62
Repair Failures .............................................................................................62
Repairing in High Humidity ...........................................................................63
Making Temporary Repairs with Sealing Clamps .........................................64
Temporary Repairs Using Glue ..................................................................................66
Applying the Glue .........................................................................................66
Gluing with Patches ......................................................................................67
Cutting the Patch ..........................................................................................68
Applying the Patch ........................................................................................68
Hot Air Gun Patching ..................................................................................................70
Hot Air Gun Procedure .................................................................................71
Repair Kits ..................................................................................................................72
Repair Kit Parts Table ..................................................................................72
Optional Supplies .........................................................................................72
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