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Shini STM Series User Manual
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Table of Contents
Default Chapter
3
Table of Contents
3
1 General Description
9
Coding Principle
10
Feature
10
Technical Specifications
12
Specification
12
Pump Performance
13
Reference Formula of Mould Controllers Model Selection
13
Picture 1-1：Pump Performance
13
Safety Regulations
14
Safety Signs and Labels
14
Signs and Labels
15
Operation Regulations
16
Transportation and Storage of the Machine
17
Exemption Clause
19
2 Structure Characteristics and Working Principle
20
Working Principle
20
Picture 2-1：Working Principle
20
Assembly Drawing
21
Assembly Drawing (STM-607/910)
21
Picture 2-2：Assembly Drawing (STM-607/910)
21
Parts List (STM-607~STM-1220)
22
Assembly Drawing (STM-1220)
24
Picture 2-3：Assembly Drawing (STM-1220)
24
Parts List (STM-1220)
25
Assembly Drawing (STM-2440)
27
Picture 2-4：Assembly Drawing (STM-2440)
27
Parts List (STM-2440)
28
Assembly Drawing (STM-3650)
30
Picture 2-5：Assembly Drawing (STM-3650)
30
Parts List (STM-3650)
31
Pump
33
Picture 2-6：Pump
33
Electrical Diagram
34
Main Circuit (STM-607/910-D)(400V)
34
Picture 2-7：Main Circuit (STM-607/910-D) (400V)
34
Control Circuit (STM-607/910-D) (400V)
35
Picture 2-8：Control Circuit 1 (STM-607/910-D) (400V)
35
Picture 2-9：Control Circuit 2 (STM-607/910-D) (400V)
36
Electrical Components Layout (STM-607/910-D) (400V)
37
Picture 2-10：Electrical Components Layout (STM-607/910-D) (400V)
37
Thermocouple and Terminal Layout (STM-607/910-D) (400V)
38
Picture 2-11：Thermocouple and Terminal Layout (STM-607/910-D) (400V)
38
Electrical Components List (STM-607/910-D) (400V)
39
Main Circuit (STM-607~1220) (400V)
41
Picture 2-12：Main Circuit (STM-607~1220)(400V)
41
Control Circuit (STM-607~1220)(400V)
42
Picture 2-13：Control Circuit (STM-607~1220) (400V)
42
Electrical Components Layout (STM-607~1220) (400V)
43
Picture 2-14：Electrical Components Layout (STM-607~1220) (400V)
43
Electrical Components List (STM-607~1220) (400V)
44
Main Circuit (STM-2440) (400V)
47
Picture 2-15：Main Circuit (STM-2440) (400V)
47
Control Circuit (STM-2440) (400V)
48
Picture 2-16：Control Circuit (STM-2440) (400V)
48
Electrical Components Layout (STM-2440) (400V)
49
Picture 2-17：Electrical Components Layout (STM-2440) (400V)
49
Electrical Components List (STM-2440) (400V)
50
Main Circuit (STM-3650) (400V)
51
Picture 2-18：Main Circuit (STM-3650) (400V)
51
Control Circuit (STM-3650) (400V)
52
Picture 2-19：Control Circuit (STM-3650) (400V)
52
Electrical Components Layout (STM-3650) (400V)
53
Picture 2-20：Electrical Components Layout (STM-3650) (400V)
53
Electrical Components List (STM-3650) (400V)
54
Main Circuit (STM-607/910-D)(230V)
55
Picture 2-21：Main Circuit (STM-607/910-D) (230V)
55
Control Circuit (STM-607/910-D) (230V)
56
Picture 2-22：Control Circuit 1 (STM-607/910-D) (230V)
56
Picture 2-23：Control Circuit 2 (STM-607/910-D) (230V)
57
Electrical Components Layout (STM-607/910-D) (230V)
58
Picture 2-24：Electrical Components Layout (STM-607/910-D) (230V)
58
Thermocouple and Terminal Layout (STM-607/910-D) (230V)
59
Picture 2-25：Thermocouple and Terminal Layout (STM-607/910-D) (230V)
59
Electrical Components List (STM-607/910-D) (230V)
60
Main Circuit (STM-607~1220) (230V)
62
Picture 2-26：Main Circuit (STM-607~1220)(230V)
62
Control Circuit (STM-607~1220)(230V)
63
Picture 2-27：Control Circuit (STM-607~1220) (230V)
63
Electrical Components Layout (STM-607~1220) (230V)
64
Picture 2-28：Electrical Components Layout (STM-607~1220) (230V)
64
Electrical Components List (STM-607~1220) (230V)
65
Main Circuit (STM-2440) (230V)
68
Picture 2-29：Main Circuit (STM-2440) (230V)
68
Control Circuit (STM-2440) (230V)
69
Picture 2-30：Control Circuit (STM-2440) (230V)
69
Electrical Components Layout (STM-2440) (230V)
70
Picture 2-31：Electrical Components Layout (STM-2440) (230V)
70
Electrical Components List (STM-2440) (230V)
71
Main Circuit (STM-3650) (230V)
72
Picture 2-32：Main Circuit (STM-3650) (230V)
72
Control Circuit (STM-3650) (230V)
73
Picture 2-33：Control Circuit (STM-3650) (230V)
73
Electrical Components Layout (STM-3650) (230V)
74
Picture 2-34：Electrical Components Layout (STM-3650) (230V)
74
Electrical Components List (STM-3650) (230V)
75
Main Electrical Components Description
76
Overload Relay
76
Picture 2-35：Overload Relay
76
Operation Procedures
77
Installation Steps for Options Water Manifold (Dewaxing)
77
Installation Steps for Options Water Manifold (Welding)
77
3 Installation and Debugging
79
Installation Space
79
Picture 3-1：Installation Space
79
Mould and Water Coupling
80
Picture 3-2：Mould and Water Coupling 1
80
Picture 3-3：Mould and Water Coupling 2
80
Power Supply
81
Picture 3-4：Mould and Water Coupling 3
81
4 Operation Guide
82
Control Panel
82
Picture 4-1：Control Panel
82
Menu Introduction
85
Machine Startup
85
Pictute 4-2：Menu Outline
85
Picture 4-3: Main Power Switch
86
Picture 4-4: Initial Menu
86
Picture 4-5: Control Setting
87
Picture 4-6: Alarm Setting
88
Picture 4-7: Output Setting
89
Picture 4-8: Temperature Setting
90
Picture 4-9: Time Setting
91
Picture 4-10: Communication Setting
92
Picture 4-11: Equipment Setting
93
Parameter Reference Table
94
Picture 4-12: Operation Screen
94
Stop the Machine
95
5 Trouble-Shooting
97
6 Maintenance and Repair
99
Open the Covers
100
Y Type Strainer
100
Picture 6-1：Open the Covers 1
100
Picture 6-2：Open the Covers 2
100
Picture 6-3：Open the Covers 3
100
Solenoid Valve
101
Pipe Heater
101
Picture 6-4：Y Type Strainer
101
Picture 6-5：Solenoid Valve
101
Cooling Pipes
102
Picture 6-6：Pipe Heater 1
102
Picture 6-7：Pipe Heater 2
102
Picture 6-8：Pipe Heater 3
102
Printed Circuit Board
103
Picture 6-9：Cooling Pipes 1
103
Picture 6-10：Cooling Pipes 2
103
Displayer Terminal Connecting Diagram
106
Maintenance Schedule
107
About the Machine
107
Installation & Inspection
107
Daily Checking
107
Weekly Checking
107
Trimonthly Checking
107
Half-Yearly Checking
107
Yearly Checking
108
Year Checking
108
4
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Shini STM Series Specifications
General
Brand
Shini
Model
STM Series
Category
Heater
Language
English
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