0608ME All Maintenance Manual
i
© Jan. 2024
CONTENTS
1 Safety Warning Symbols
and Signs .........................1
2 Maintenance Safety
Precautions......................5
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Instructions before Maintenance . . 5
Requirements for Maintenance
Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Precautions before Maintenance . . . . . 5
2.3 Maintenance Safety . . . . . . . . . . . . . . . 6
2.4 Considerations After Maintenance 9
3 Technical Characteristics 11
3.1 Machine Specifications . . . . . . . . . . 11
3.2 Function Speed . . . . . . . . . . . . . . . . . . 13
3.3 Specifications of Major
Components . . . . . . . . . . . . . . . . . . . . . 14
Drive Reducer . . . . . . . . . . . . . . . . . . . . . . . 14
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 Weight of Major Components . . . . 15
3.5 Torque Specifications . . . . . . . . . . . . 15
Special Torque Requirements . . . . . . . 15
Fastener Torque Specifications. . . . . . 16
4 Maintenance Instructions19
4.1 Inspection and Preventive
Maintenance Schedule. . . . . . . . . . . 19
Pre-delivery Inspection (PDI) . . . . . . . . 19
Pre-operation Inspection . . . . . . . . . . . . 19
Regular Inspections . . . . . . . . . . . . . . . . . 19
Annual Inspection. . . . . . . . . . . . . . . . . . . . 19
Preventive Maintenance . . . . . . . . . . . . . 19
Responsible Persons and Qualifi-
cations for Performing Inspection
and Maintenance . . . . . . . . . . . . . . . . . . . . 20
Inspection and Preventive Mainte-
nance Schedule . . . . . . . . . . . . . . . . . . . . . 20
4.2 General Maintenance
Instructions. . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Major Modification and Repair . . . 26
5 Platform Components..... 27
5.1 Platform controller. . . . . . . . . . . . . . . . 27
5.2 Platform Assembly . . . . . . . . . . . . . . . 27
5.3 Platform Extension . . . . . . . . . . . . . . . 28
6 Scissor Arms
Components................... 29
6.1 Disassembly and Installation. . . . . 30
6.2 Safety Arm . . . . . . . . . . . . . . . . . . . . . . . 30
6.3 Lift Electric Actuator. . . . . . . . . . . . . . 30
7 Chassis Component ....... 33
7.1 Travel Drive and Steering Device 33
Drive Motor and Reducer . . . . . . . . . . . . 34
Steering Electric Actuator. . . . . . . . . . . . 34
7.2 Tire Assembly . . . . . . . . . . . . . . . . . . . . 34
Checking Tires and Rims . . . . . . . . . . . . 34
Checking Wheel Nuts. . . . . . . . . . . . . . . . 34
Replacement Requirements . . . . . . . . . 35
Replacing Tires . . . . . . . . . . . . . . . . . . . . . . 35
7.3 Chassis Wear Pads . . . . . . . . . . . . . . 35
7.4 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 Electrical System............ 37
8.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37