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Sodi SIGMA - Replacing Master Cylinder Seals and Pistons

Sodi SIGMA
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MAN_Sigma_16_GB_00
32
03/2016
MAN_Sigma_16_GB_00
Manuel d'entretien et d'utilisation
user maintenance guide
7
6
Loctite 221
8 Nm
15 Nm
Legend
6 Bleeder screw
7 Mounting screw
Tighten the 2 screws (7). Torque 15 Nm, applying a drop of
weak thread locking compound to each screw.
Tighten the bleed screw and its cap (6).
Torque 8 Nm.
Reinstall brake pads (refer to the section on Cleaning/
Replacement of rear brake pads).
Always use new seals and clips.
Replace any defective parts, using only
original SODIKART parts.
Install a new set of pads after any servicing of
the callipers.
6.2.3 - Replacing master cylinder seals and pistons
This operation must be performed by a Sodikart
dealer.
Removing
3
4
1
2
4
4
Legend
1 Pressure pin
2 Dust cover
3 Pin
4 Lever & piston
Remove the two pressure pins (1) and the dust cover (2).
Withdraw the pin (3) and remove the piston lever assembly
(4) from the master cylinder.
7
6
5
Legend
5 Piston
6 Gasket
7 Seal
Remove the gasket (6) and the seal (7).
Clean the body of the master cylinder. Do not use WD40 or
other greasy products to clean the master
Do not use any cleaning product that could
damage the seals. A brake uid leak could
appear, causing a serious or fatal accident
Reassembly
7
6
5
PFG110
Legend
5 Piston
6 Gasket
7 Seal
Apply PFG110 grease to the gasket (6) and the seal (7).
Place the gasket (6) in the piston groove (5).
Install the seal (7) on the piston (5).
Apply PFG110 grease to the gasket (6), the seal (7), and
the piston (6).

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