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stellar labs 5521 - Decal Placement Guide; Decal Identification and Location

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Stellar
®
5521 Telescopic Crane Owners Manual | Page 21
Decal Placement - PN 72815
WARNING
Misuse Hazard
Two blocking the crane can result in death
or serious injury.
Never allow the hook block to contact the
boom tip by hoisting up, extending or
lowering the boom.
12300
Winch Pull
Boom Extending
Boom
Down
02
12451
WARNING
Hoisting personnel on boom,
hook, load, or loadline can result
in death or serious injury.
• Never use crane to hoist
personnel.
• Never ride the boom, hook,
load, or any device attached
to crane boom or load line.
Fall Hazard
12452
WARNING
Free falling manual boom
extensions can result in death or
serious injury.
• Properly install retention pins
prior to operation.
• Do not stand in front of
extension when removing
retention pin.
• Do not allow extensions to
free fall.
Free Falling Boom Hazard
03 19
05
22
17
18
22
04
01
25
GREASE every 3 months.
Apply 3 ‘pumps’ of EP2
(extreme pressure grease)
then rotate crane fully.
15171
NOTICE
15172
This crane has been designed and
manufactured to ASME/ANSI B30.22
and/or B30.5 specifications.
WARNING
24712
Do not use stow hook for any lifting applications.
Using the stow hook for anything other than hook
stowage can result in death or serious injury.
Misuse Hazard
4188
ALIGN
ALIGN
10
06
12
WARNING
25159
After stowing the crane, always return the valve
bank manual overrides to the neutral position.
Failure to return the manual overrides to the neutral
position can result in death or serious injury.
Movement Hazard
NOTICE
9188
Damage may occur if worm gear runs
dry. Keep worm gear lubricated with
Stellar
®
grease (PN 4460).
WARNING
28256
Overload Hazard
Bypassing the overload condition
by tampering with the overload
device can result in death or
serious injury.
Never tamper with overload
device.
07
08
13
23
24
24
23
11
20
21
35234
Proudly Designed
and Manufactured
in the USA by
DANGER
Electrocution Hazard
Death or serious injury will result from
inadequate clearance if crane, load,
or vehicle becomes electrically
charged.
• Maintain safe clearance from high
voltage power sources.
• Never approach vehicle or load if
equipment is near a high voltage
power source.
C1179
D1196
20
30
50
70
60
80
40
10
0
Angle Indicator
D1197
20
0
10
Angle Indicator
30
80
70
50
40
60
Reach in Feet/Meters
Capacity in Pounds/Kilograms
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
PN 57598
Maximum 1 - part line capacity is
2500 lbs (1130 kg). For greater
loads, use 2 - part line.
4080 kgs
4080 kgs
4080 kgs
4080 kgs
4080 kgs
80
º
45
º
75
º
60
º
15
º
30
º
9000#
9000#
9000#
9000#
9000#
4755 lbs
2155 kg
5000 lbs
2265 kg
5000 lbs
2265 kg
5000 lbs
2265 kg
5000 lbs
1870 kg
5000 lbs
2265 kg
4030 lbs
1825 kg
2665 lbs
1205 kg
2260 lbs
1025 kg
3445 lbs
1560 kg
2920 lbs
1320 kg
4865 lbs
2205 kg
4125 lbs
2840 kg
3650 lbs
1655 kg
3095 lbs
1400 kg
3090 lbs
1400 kg
2620 lbs
1185 kg
2120 lbs
960 kg
1800 lbs
815 kg
1620 lbs
730 kg
1375 lbs
620 kg
1945 lbs
880 kg
1650 lbs
745 kg
2680 lbs
1215 kg
2275 lbs
1030 kg
1840 lbs
830 kg
1560 lbs
705 kg
1400 lbs
635 kg
1190 lbs
535 kg
1475 lbs
665 kg
1250 lbs
565 kg
2535 lbs
1150 kg
2150 lbs
975 kg
1945 lbs
880 kg
1650 lbs
745 kg
0'
0 m
3'
.914 m
6'
1.83 m
9'
2.74 m
11'
3.35 m
21'
6.40 m
16'
4.88 m
12'
3.66 m
3'
.914 m
6'
1.83 m
9'
2.75 m
15'
4.57 m
18'
5.49 m
21'
6.40 m
23'
7.01 m
Boost
(If Equipped)
Standard
2905 lbs
1315 kg
2465 lbs
1115 kg
41068
UPDOWN
WINCH
PUSH
PULL
OUT
IN
EXTENSION
UP
DOWN
MAIN
CCWCW
ROTATION
NOTICE
73929
Crane Compartment Inner Door
Suggested Placement
PN 94740
-10º
80º
15º
30º
45º
60º
0’
1’
4’
6’
8’
10’
12’
14’
16’
18’
20’
22’
24’
2’ 4’ 6’ 8’ 12’ 14’15’ 16’ 18’ 20’
22’
0’
11’
3.35m
16’
4.88m
21’
6.40m
5.5 m
4.3 m
2.4 m1.8 m1.2 m0.6 m
7.3 m
6.7 m
6.1 m
5.5 m
4.9 m
4.3 m
4.3 m
3.7 m
3.7 m
3.1 m
3.1 m
2.4 m
1.8 m
1.2 m
4080 kgs
4080 kgs
9000#
6000 lbs
2720 kg
6000 lbs
2720 kg
6000 lbs
2720 kg
Boost
(If Equipped)
Standard
10’
3255 lbs
1475 kg
2770 lbs
1255 kg
3215 lbs
1460 kg
2730 lbs
1240 kg
3485 lbs
1580 kg
2960 lbs
1340 kg
3705 lbs
1680 kg
3145 lbs
1425 kg
4380 lbs
1985 kg
3715 lbs
1685 kg
5835 lbs
2650 kg
4950 lbs
2245 kg
4135 lbs
1875 kg
3505 lbs
1590 kg
3040 lbs
1340 kg
2580 lbs
1170 kg
2545 lbs
1155 kg
2160 lbs
980 kg
2335 lbs
1060 kg
1980 lbs
890 kg
2210 lbs
1000 kg
1870 lbs
850 kg
2240 lbs
1015 kg
1900 lbs
860 kg
1705 lbs
770 kg
1450 lbs
655 kg
1680 lbs
760 kg
1430 lbs
650 kg
1770 lbs
800 kg
1500 lbs
680 kg
1945 lbs
880 kg
1650 lbs
750 kg
2335 lbs
1060 kg
1980 lbs
890 kg
3200 lbs
1450 kg
2710 lbs
1230 kg
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
Maximum 1 - part line capacity is
3000 lbs (1360 kg). For greater loads,
use 2 - part line.
25
PN 93936 Rev1
DANGER
Death or serious injury will
result from touching tethered
remote if crane, load, or vehicle
becomes electrically charged.
Maintain safe clearance from
high voltage power sources.
Electrocution Hazard
WARNING
Do not exceed equipment load charts and ratings.
Failure to follow equipment load charts and ratings can result in
death or serious injury.
Overload Hazard
FOR SERVICE ON THIS EQUIPMENT CONTACT:
STELLAR INDUSTRIES, INC.
190 STATE STREET, GARNER, IA 50438
Ph. 641-923-3741
Ph. 800-321-3741
WARNING
Read and understand all
manuals and safety signs
before operating or servicing
this equipment.
Failure to follow operating,
maintenance, or safety
instructions can result in
death or serious injury.
Untrained Operator Hazard
09
5 TONS (4,536 KG)
LOAD BLOCK RATING
BLOCK WEIGHT.................35 LBS (15.88 KG)
ROPE SIZE (IN)................................5/16 (0.31)
MANUFACTURER.......STELLAR INDUSTRIES
116440
PN 72815
(Rev C - 03/26/18)
Added PN 93936
GENERAL DECAL PACKAGE - PN 90470
ITEM PN DESCRIPTION LOCATION QTY
01 15172 DECAL ASME/ANSI B30.22/B30.5 Crane Mast 1
02 12300 DECAL WARNING TWO BLOCKING Crane Horse Head 1
03 12451 DECAL WARNING HOISTING PERSONNEL Main Boom 1
04 15171 DECAL GREASE WORM Crane Base 1
05 24712 DECAL WARNING STOW HOOK Crane Boom above stow hook 1
06 25159 DECAL WARNING MANUAL OVERRIDES Under Valve Bank 1
07 28256 DECAL WARNING OVERLOAD DEVICE Main Cylinder 1
08 35234 DECAL STELLAR MADE IN THE USA Main Boom 1
09 93936 DECAL SAFETY & SERVICE MECH BODY DOOR Crane Compartment 1
10 4188 DECAL ROTATION ALIGNMENT Crane Base 1
11 73929 DECAL PRESSURE WASH Crane Mast 1
12 9188 DECAL ROTATE/GREASE Crane Base 1
13 C1179 DECAL DANGER ELECTROCUTION SMALL Crane Mast 1
14* C4545 DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis 4
15* C5910 DECAL STELLAR 4x9.5 Suggested: Rear body/tailgate 1
16* C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body 3
17 D1196 DECAL ANGLE INDICATOR CS Main Boom 1
18 D1197 DECAL ANGLE INDICATOR SS Main Boom 1
5521 DECAL PACKAGE - 90474
ITEM PN DESCRIPTION LOCATION QTY
19 12452 DECAL WARNING MANUAL EXT Main Boom 1
20 116440 DECAL SNATCH BLOCK 5 TON Snatch Block 1
21 41068 DECAL VB CONTROL MECH CRANE On side of Crane Mast 1
22 52681 DECAL STELLAR LOGO 6.5 X 18 Main Boom (Both Sides) 2
23 54588 DECAL CDT 2.00 x 2.00 Crane Mast (Both Sides) 2
24 57306 DECAL IDENTIFICATION 5521 Main Boom (Both Sides) 2
25 72816 DECAL CAPACITY 5521 V2 Main Boom and Crane Compartment 2
*Not Shown
Serial
Tag
Location

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