5
CHASSIS 5-1
CONTENTS
CHASSIS
EXTERIOR PARTS .............................................................................5- 2
REMOVAL ....................................................................................5- 2
REMOUNTING .............................................................................5- 2
FRONT WHEEL AND FRONT BRAKE (DR-Z125) ............................5- 3
REMOVAL ....................................................................................5- 3
INSPECTION AND DISASSEMBLY ............................................5- 5
REASSEMBLY .............................................................................5- 6
REMOUNTING .............................................................................5- 7
FRONT WHEEL (DR-Z125L) ..............................................................5- 8
REMOVAL ....................................................................................5- 8
INSPECTION AND DISASSEMBLY ............................................5- 9
REASSEMBLY AND REMOUNTING ..........................................5- 9
FRONT BRAKE (DR-Z125L) ..............................................................5-10
BRAKE PAD REPLACEMENT ....................................................5-11
BRAKE FLUID REPLACEMENT .................................................5-12
BRAKE CALIPER REMOVAL AND DISASSEMBLY .................5-12
BRAKE CALIPER INSPECTION .................................................5-13
BRAKE CALIPER REASSEMBLY AND REMOUNTING ............5-14
BRAKE DISC INSPECTION ........................................................5-15
MASTER CYLINDER REMOVAL AND DISASSEMBLY ............5-16
MASTER CYLINDER INSPECTION ............................................5-17
MASTER CYLINDER REASSEMBLY AND REMOUNTING .......5-17
FRONT FORK .....................................................................................5-19
REMOVAL AND DISASSEMBLY ................................................5-19
INSPECTION ................................................................................5-22
REASSEMBLY AND REMOUNTING ..........................................5-22
STEERING ..........................................................................................5-25
REMOVAL AND DISASSEMBLY ................................................5-25
INSPECTION ................................................................................5-27
REASSEMBLY AND REMOUNTING ..........................................5-27
REAR WHEEL AND REAR BRAKE ..................................................5-31
REMOVAL ....................................................................................5-31
INSPECTION AND DISASSEMBLY ............................................5-33
REASSEMBLY AND REMOUNING ............................................5-33
REAR SWINGARM AND SUSPENSION ...........................................5-35
REMOVAL ....................................................................................5-36
INSPECTION AND DISASSEMBLY ............................................5-37
REASSEMBLY AND REMOUNTING ..........................................5-40
SUSPENSION SETTING ............................................................. 5-42
REAR SHOCK ABSORBER DISPOSAL ....................................5-43