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Suzuki DR-Z125L - Transmission

Suzuki DR-Z125L
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3-36 ENGINE
TRANSMISSION
DISASSEMBLY
Disassemble the transmission gears as shown in the illustration.
NOTE:
When removing the 2nd drive gear, use a gear puller and a proper attachment.
REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of disassembly. Pay attention to the following
points:
NOTE:
Before installing the gears, apply engine oil to the bearing and inner surface of the each gear.
#
* Never reuse a snap ring. After a snap ring has been removed from a shaft, it should be dis-
carded and a new snap ring must be installed.
* When installing a new snap ring, do not expand the end gap larger than required to slip the
snap ring over the shaft.
* After installing a snap ring, make sure that it is completely seated in its groove and securely
fitted.
1
1st driven gear
2
5th driven gear
3
3rd driven gear
4
4th driven gear
5
2nd driven gear
6
Driveshaft
7
Countershaft
8
5th drive gear
9
3rd/4th drive gear
0
2nd drive gear

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