Suzuki DR-Z125L - Engine

3
6
ENGINE 3-1
CONTENTS
ENGINE
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE ...3- 2
ENGINE LEFT SIDE .....................................................................3- 2
ENGINE RIGHT SIDE ..................................................................3- 2
ENGINE CENTER ........................................................................3- 2
ENGINE REMOVAL AND REINSTALLATION ....................................3- 3
ENGINE REMOVAL .....................................................................3- 3
ENGINE REINSTALLATION ........................................................3- 6
ENGINE DISASSEMBLY .............................................................3- 9
ENGINE COMPONENTS INSPECTION AND SERVICE .....................3-18
CYLINDER HEAD COVER ..........................................................3-18
CYLINDER HEAD ........................................................................3-20
CAMSHAFT ..................................................................................3-29
CYLINDER ...................................................................................3-30
PISTON AND PISTON PIN ..........................................................3-31
CRANKSHAFT AND CONROD ...................................................3-34
TRANSMISSION ..........................................................................3-36
PRIMARY DRIVEN GEAR ...........................................................3-38
CLUTCH .......................................................................................3-39
OIL FILTER ..................................................................................3-40
OIL SUMP FILTER .......................................................................3-40
KICK STARTER ...........................................................................3-41
CRANKCASE BEARINGS ...........................................................3-43
CLUTCH RELEASE CAMSHAFT ................................................3-45
ENGINE REASSEMBLY ......................................................................3-46
CLUTCH .......................................................................................3-52