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Suzuki DR-Z400S 2001 User Manual

Suzuki DR-Z400S 2001
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CHASSIS 6-37
CHAIN BUFFER
Inspect the chain buffer for wear and damage. If any damages
are found, replace the chain buffer with a new one.
SWINGARM NEEDLE BEARINGS
Insert the spacers into the needle bearings, move the spacer up
and down and check for any play. If there is excessive play, re-
place the bearings with new ones.
Remove the swingarm needle bearings using the special tools.
09923-74510: Bearing remover
09930-30102: Sliding hammer
Replace the removed needle bearings with new ones.
INSPECTION AND DISASSEMBLY
SPACERS
Remove the dust seals, washers and spacers from the
swingarm and cushion lever.
Inspect the spacers for any flaws or other damage. If any dam-
ages are found, replace the spacers with new ones.
Replace the removed dust seals with new ones.
Remove the cushion lever 1 and cushion lever rods 2.
1
2

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Suzuki DR-Z400S 2001 Specifications

General IconGeneral
Bore x Stroke90.0 mm x 62.6 mm
Compression Ratio11.3:1
IgnitionElectronic ignition (CDI)
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front Tire80/100-21
Rear Tire120/90-18
Seat Height935 mm (36.8 in)
Engine Type398cc, 4-stroke, liquid-cooled, DOHC
Front BrakesSingle hydraulic disc
Rear BrakesSingle hydraulic disc
Ground Clearance300 mm (11.8 in.)
Wheelbase1, 485 mm (58.5 in)
Fuel Tank Capacity10.0 L (2.6 US gal.)
Fuel SystemMikuni BSR36, single carburetor

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