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Suzuki DR-Z400S 2001 User Manual

Suzuki DR-Z400S 2001
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ENGINE 3-37
Install the starter gear 1 to the starter clutch.
Check that the rotor 2 turns in the direction of the arrow 3
on the rotor while holding the starter gear, and that the rotor
never turns in the opposite direction of the arrow.
OIL PUMP
The oil pump case securing screw is applied with
SUZUKI THREAD LOCK SUPER 1303. If an attempt is
made to overhaul the oil pump assembly, the screw may
be damaged. Only the oil pump unit is available as a
replacement.
99000-32030: THREAD LOCK SUPER 1303
2
3
1
STARTER TORQUE LIMITER
Do not attempt to disassemble the starter torque lim-
iter. It is unserviceable.
Check the slip torque of the starter torque limiter using the spe-
cial tools and vise as shown, if the slip torque is not within the
specified torque, replace the starter torque limiter with a new
one.
09930-73170: Starter torque limiter holder
09930-73180: Starter torque limiter socket
Slip torque:
30 55 N·m (3.0 5.5 kgf-m, 21.5 40.0 lb-ft)

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Suzuki DR-Z400S 2001 Specifications

General IconGeneral
Bore x Stroke90.0 mm x 62.6 mm
Compression Ratio11.3:1
IgnitionElectronic ignition (CDI)
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front Tire80/100-21
Rear Tire120/90-18
Seat Height935 mm (36.8 in)
Engine Type398cc, 4-stroke, liquid-cooled, DOHC
Front BrakesSingle hydraulic disc
Rear BrakesSingle hydraulic disc
Ground Clearance300 mm (11.8 in.)
Wheelbase1, 485 mm (58.5 in)
Fuel Tank Capacity10.0 L (2.6 US gal.)
Fuel SystemMikuni BSR36, single carburetor

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