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Suzuki DR-Z400S 2001 User Manual

Suzuki DR-Z400S 2001
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6-48 CHASSIS
Remove the piston assembly.
MASTER CYLINDER INSPECTION
MASTER CYLINDER
Inspect the master cylinder bore for any scratches or damage. If
any damages are found, replace the master cylinder with a new
one.
PISTON AND RUBBER PARTS
Inspect the piston surface, primary/secondary cup, and dust boot
for any scratches, wear or damage. If any damages are found,
replace the piston set with a new one.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cylinder in the reverse or-
der of removal and disassembly. Pay special attention to the fol-
lowing points:
Wash the master cylinder components with new
brake fluid before reassembly.
Do not wipe the brake fluid off after washing the com-
ponents.
When washing the components, use the specified
brake fluid. Never use different types of fluid or clean-
ing solvents such as gasoline, kerosine, etc.
Apply brake fluid to the master cylinder bore and all
of the master cylinder components before reassem-
bly.
Specification and classification: DOT 4

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Suzuki DR-Z400S 2001 Specifications

General IconGeneral
Bore x Stroke90.0 mm x 62.6 mm
Compression Ratio11.3:1
IgnitionElectronic ignition (CDI)
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front Tire80/100-21
Rear Tire120/90-18
Seat Height935 mm (36.8 in)
Engine Type398cc, 4-stroke, liquid-cooled, DOHC
Front BrakesSingle hydraulic disc
Rear BrakesSingle hydraulic disc
Ground Clearance300 mm (11.8 in.)
Wheelbase1, 485 mm (58.5 in)
Fuel Tank Capacity10.0 L (2.6 US gal.)
Fuel SystemMikuni BSR36, single carburetor

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