Suzuki DR-Z400S 2001 User Manual

SERVICING INFORMATION 8-1
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING ...................................................................................... 8- 2
ENGINE ........................................................................................................ 8- 2
CARBURETOR ............................................................................................ 8- 5
CHASSIS ...................................................................................................... 8- 6
BRAKES ....................................................................................................... 8- 7
ELECTRICAL ............................................................................................... 8- 8
BATTERY ...................................................................................................... 8- 9
WIRING DIAGRAM ........................................................................................... 8-10
FOR E-02, 19, 54 .......................................................................................... 8-10
FOR E-03, 28, 33 .......................................................................................... 8-11
WIRE HARNESS, CABLE, AND HOSE ROUTING ......................................... 8-12
WIRE ROUTING ........................................................................................... 8-12
CABLE ROUTING ........................................................................................ 8-15
OIL RETURN TANK HOSE ROUTING......................................................... 8-17
COOLING SYSTEM HOSE ROUTING ........................................................ 8-18
FRONT BRAKE HOSE ROUTING ............................................................... 8-19
REAR BRAKE HOSE ROUTING ................................................................. 8-19
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ........................................ 8-20
SPECIAL TOOLS .............................................................................................. 8-21
TIGHTENING TORQUE .................................................................................... 8-24
ENGINE ........................................................................................................8-24
CHASSIS ...................................................................................................... 8-25
TIGHTENING TORQUE CHART .................................................................. 8-26
SERVICE DATA ................................................................................................ 8-27
8

Suzuki DR-Z400S 2001 Specifications

General

Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Ignition	Electronic ignition (CDI)
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Rear Tire	120/90-18
Seat Height	935 mm (36.8 in)
Engine Type	398cc, 4-stroke, liquid-cooled, DOHC
Front Brakes	Single hydraulic disc
Rear Brakes	Single hydraulic disc
Ground Clearance	300 mm (11.8 in.)
Wheelbase	1, 485 mm (58.5 in)
Fuel Tank Capacity	10.0 L (2.6 US gal.)
Fuel System	Mikuni BSR36, single carburetor