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Suzuki DR-Z400S 2001 User Manual

Suzuki DR-Z400S 2001
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3-36 ENGINE
CRANKSHAFT
CRANKSHAFT RUNOUT
Support the crankshaft using V-blocks and measure the crank-
shaft runout using the dial gauge, as shown. If the runout ex-
ceeds the service limit, replace the crankshaft with a new one.
09900-20606: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
09910-21304: V-block set (100 mm)
Crankshaft runout
Service Limit: 0.08 mm (0.003 in)
STARTER CLUTCH
Hold the rotor with a 26 mm offset wrench and remove the
hexagon bolts.
Install the starter clutch in the proper direction as shown.
NOTE:
When installing the starter clutch onto the rotor, make sure that
the notch
A
in the bearing faces to the rotor.
Apply engine oil to the starter clutch.
Apply THREAD LOCK SUPER 1303 to the hexagon bolts,
and then tighten them to the specified torque while holding
the rotor and using a 26 mm offset wrench.
99000-32030: THREAD LOCK SUPER 1303
Starter clutch bolt: 26 N·m (2.6 kgf-m, 19.0 lb-ft)

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Suzuki DR-Z400S 2001 Specifications

General IconGeneral
Bore x Stroke90.0 mm x 62.6 mm
Compression Ratio11.3:1
IgnitionElectronic ignition (CDI)
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front Tire80/100-21
Rear Tire120/90-18
Seat Height935 mm (36.8 in)
Engine Type398cc, 4-stroke, liquid-cooled, DOHC
Front BrakesSingle hydraulic disc
Rear BrakesSingle hydraulic disc
Ground Clearance300 mm (11.8 in.)
Wheelbase1, 485 mm (58.5 in)
Fuel Tank Capacity10.0 L (2.6 US gal.)
Fuel SystemMikuni BSR36, single carburetor

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