Suzuki Intruder VL800 User Manual

8-12 ELECTRICAL SYSTEM
COMMUTATOR
Inspect the commutator for discoloration, abnormal wear or un-
dercut A.
If abnormal wear is found, replace the armature with a new one.
If the commutator surface is discolored, polish it with #400 sand
paper and wipe it using a clean dry cloth.
If there is no undercut, scrape out the insulator 1 with a saw
blade.
ARMATURE COIL INSPECTION
Check for continuity between each segment and between each
segment and the armature shaft using the multi circuit ester.
If there is no continuity between the segments or the e is conti-
nuity between the segments and shaft, replace the armature
with a new one.
# 09900-25008: Multi circuit tester set
+ Tester knob indication: Continuity test (,)
OIL SEAL INSPECTION
Check the oil seal lip for damage or leakage.
If any damage is found, replace the housing end.
STARTER MOTOR REASSEMBLY
Reassemble the starter motor in the reverse order of disassem-
bly. Pay attention to the following points:
• Apply grease to the lip of the oil seal.
For U.S.A.
- 99000-25030: SUZUKI SUPER GREASE “A”
For the other countries
- 99000-25010: SUZUKI SUPER GREASE “A”
STARTER MOTOR INSPECTION
CARBON BRUSH
Inspect the brushes for abnormal wear, cracks, or smoothness
in the brush holder.
If any damages are found, replace the brush assembly with a
new one.

Suzuki Intruder VL800 Specifications

General

Engine Type	4-stroke, liquid-cooled, SOHC, 45-degree V-twin
Displacement	805cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (Transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Disc brake
Rear Brakes	Drum brake
Front Tire	130/90-16M/C 67H
Rear Tire	170/80-15M/C 77H
Overall Height	1, 105mm (43.5 inches)
Wheelbase	1, 655 mm
Ground Clearance	140mm (5.5 inches)
Seat Height	700 mm (27.6 in)