VL800K5 (’05-MODEL) 14- 1
CONTENTS
VL800K5 (’05-MODEL)
14
COUNTRY AND AREA CODES
The following codes stand for the applicable country (-ies) and area (-s).
CODE COUNTRY or AREA EFFECTIVE FRAME NO.
000
E-02
E-19
E-24
E-03
E-28
E-33
Japan
U.K.
EU
Australia
U.S.A. (Except for california)
Canada
California (U.S.A.)
---------------
JS1BM111200101117-
JS1BM111100112285-
JS1BM121300100613-
JS1VS55A 52100001-
JS1VS55A 52100001-
JS1VS55A 52100001-
This manual described the service specifications, service data, FI system and servicing proce-
durers which differ from those of the VL800K4 (’04-MODEL).
NOTE:
* Any differences between the VL800K4 (’04-MODEL) and VL800K5 (’05-MODEL) in specifi-
cations and service data are cleary indicated with an asterisk (*) mark.
* Please refer to the chapter 1 through 13 for details which are not given in this chapter.
SPECIFICATIONS .................................................................... ....... ........ 14- 2
ABBREVIATIONS USED IN THIS MANUAL ............................................. 14- 3
SAE-TO-FORMER SUZUKI TERM ................................ ..... ..................... 14- 5
SERVICE DATA............................................................... ........................ 14- 7
PERIODIC MAINTENANCE CHART....................... .... ............................ 14-17
PRECAUTIONS IN SERVICING................................. ...... ........................ 14-18
FI SYSTEM TECHNICAL FEATURES ............. ....... ............................... 14-25
SELF-DIAGNOSIS FUNCTION ..................... ..... ...... ............................... 14-30
FAIL-SAFE FUNCTION...................................... ...................................... 14-34
FI SYSTEM TROUBLESHOOTING............. ...... ...................................... 14-35
ECM TERMINAL.................................. ..... ................................................ 14-42
SENSORS......................................... ... ................................................... 14-90
FUEL DELIVERY SYSTEM .......... .. ......................................................... 14-92
FUEL SYSTEM ........................... .......... .................................................... 14-93
THROTTLE BODY............................ ........................................................ 14-
102
EMISSION CONTROL SYSTEMS............................................................. 14-
119
PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM
INSPECTION ................... ......................................................................... 14-
122
EVAPORATIVE EMISSION CONTROL SYSTEM INSPECTION
(Only for E-33)......... .. ............................................................................. 14-
124
TIGHTENING TORQUE. .......................................................................... 14-
125
WIRING HARNESS, CABLE AND HOSE ROUTING................................ 14-
126
PAIR (AIR SUPPLY) SYSTEM DIAGRAM................................................ 14-
134
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ..................................... 14-
135
EVAP CANISTER HOSE ROUTING (Only for E-33)................................ 14-
136
FUEL FEED HOSE ROUTING................................................................... 14-
137
SPECIAL TOOLS ...................................................................................... 14-
138