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TechnipFMC Smith Meter AccuLoad IV User Manual

TechnipFMC Smith Meter AccuLoad IV
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Smith Meter
®
AccuLoad IV
Installation & Maintenance Manual
Bulletin MN06201 Issue/Rev. 0.2 (3/21)
March 2021

Table of Contents

Questions and Answers:

TechnipFMC Smith Meter AccuLoad IV Specifications

General IconGeneral
ModelAccuLoad IV
ManufacturerTechnipFMC Smith Meter
CategoryMeasuring Instruments
DisplayLCD with backlight
Enclosure RatingNEMA 4X, IP66
Communication ProtocolsModbus, Ethernet
Power Supply24 VDC
InputsAnalog, digital, pulse
OutputsDigital, Analog, Relay
Operating Temperature-40°C to 70°C
CapacityVaries depending on application

Summary

Technical Support

Field Service Response Center

Provides 24/7 technical support and scheduling for technicians. Offers system installation supervision.

Customer Support

Contact information for TechnipFMC Customer Service, including address and email for inquiries.

Introduction

Product Description

Overview of the AccuLoad IV's capabilities in liquid petroleum blending and transfer operations.

AccuLoad IV Models

Details on the availability of AccuLoad IV in various hardware configurations and optional modules.

Electronic Modules

Information on standard and optional electronic modules for the AccuLoad IV, including functions and capacities.

Warnings and Precautions

Essential warnings and cautions to reduce the risk of injury, equipment damage, or malfunction during installation.

Hazardous Locations

Approvals and installation requirements for ST and QT models in explosive environments.

Electrostatic Discharge Precautions

Procedures to minimize damage to electronic components caused by electrostatic discharge (ESD).

RF Radiation

Information regarding radio frequency energy generated by the AccuLoad and potential interference.

Site-Specific Configuration

Guidance on the necessary configuration of the AccuLoad IV prior to operation for specific installations.

Pre-Installation Considerations

Environmental Considerations

Recommendations for installing the AccuLoad in areas with high temperatures or humidity.

Mechanical Installation Considerations

Recommendations for physically mounting the AccuLoad, including support and access.

Electrical Installation Considerations

Guidelines and precautions for the electrical installation of the AccuLoad, adhering to local codes.

Typical Wire Sizes and Cable Lengths

Tables detailing typical wire sizes, cable lengths, and baud rates for various connections.

Installation

General Electrical Installation Requirements

Mandatory requirements for electrical installation by qualified personnel in hazardous locations.

ATEX- and IECEx-Approved Installations

Specific information for installing ST and QT models with explosion-proof enclosures.

UL Brazil INMETRO-Approved Installations

Information specific to AccuLoad ST and QT models for installation in Brazil requiring INMETRO standards.

ALIV SA Installations

Installation requirements for AccuLoad IV N4 and SA equipment in North American Division 2 zones.

Electronic Layouts and Connections

Wiring information and diagrams for SA model units and AccuLoad electronic modules.

FCM Unit

Details on the Field Control Module (FCM) unit, its board sets, and components for the SA model.

MMI Units

Information on the Man-Machine Interface (MMI) units, including standard and optional components.

THMI Module

Description of the Touch-screen Human-Machine Interface (THMI) module and its connections.

A4M Board

Details on the A4M main input/output board, its layout, and replaceable parts.

A4M I/O Connections

Detailed diagram of the A4M board's I/O connections and terminal assignments.

A4M DIP Switch Settings

Information on S1 and SW2 DIP switch settings on the A4M board for configuration and special functions.

A4B Board

Description of the A4B board, providing I/O expansion for QT and SA models.

A41 Board

Details on the A41 optional module, its capabilities, and maximum usage on AccuLoad models.

General Wiring Information

General guidelines and best practices for wiring the AccuLoad IV and its modules.

AC Input Power

Information on the two AC power inputs for the AccuLoad A4M board and their purposes.

DC Instrument Power

Details on the 24 VDC power supply from the A4M module for standard and optional components.

Meter Pulses

Explanation of how the AccuLoad counts pulses from meters in single, dual, and integrity modes.

Analog I/O Modules

Description of analog I/O modules that can be inserted into the A4M board for sensor interface.

Typical Wiring Diagrams

Diagrams illustrating common wiring configurations for digital and analog I/O connections.

Communications Wiring

Recommended networking strategy and wiring for AccuLoad communication interfaces.

Ethernet Communications

Details on setting up Ethernet connections for ST, N4, QT, and SA models.

Serial Communications

Information on the AccuLoad's four serial ports, terminal locations, and wiring diagrams.

Pulse Outputs

Configuration options for the AccuLoad's pulse output capabilities, including frequency ranges.

Meter I/O Connections

Meter Connection Details

Overview of connection points for various meters like PRIME 4, Genesis, UPT, and Promass.

PRIME 4 Meter

Specific I/O connection points for linking Smith Meter PRIME 4 meters to the AccuLoad.

Genesis

Specific I/O connection points for linking Smith Meter Genesis meters to the AccuLoad.

Universal Pulse Transmitter

Connection details for the Smith Meter Universal Pulse Transmitter (UPT).

Promass Meters

I/O connections for Promass 80, 83, and 84 Coriolis meters, including single and dual-channel.

Meter Input Wiring

Guidance on selecting pulse input connections based on meter type and configuration.

Meter Inputs for ST and N4 Models

Tables detailing pulse input assignments for ST and N4 models with varying product meter counts.

Meter Inputs for QT and SA Models

Tables detailing pulse input assignments for QT and SA models with varying product meter counts.

Additive Meters and Digital Inputs

Usage of A41 module inputs for additive meter pulses or DC digital inputs.

A41 Kit Retrofit Installation

Process for retrofitting an A41 board onto an A4M board assembly using specific retrofit kits.

Closing and Sealing the Enclosure

Closing the Explosion-Proof Housing

Steps to properly seal the AccuLoad ST or QT unit for safe operation in Division 1, Zone 1 environments.

Sealing the Enclosure

General information on using standard seal wires to seal all AccuLoad enclosures.

Sealing ST and QT Models

Procedure for threading sealing wire through specific cover bolts on ST and QT models.

Sealing N4 Models

Method for threading sealing wire through cover-locking clamps on NEMA 4 enclosures.

Maintenance

Explosion-Proof Enclosure Maintenance

Flame-path inspection criteria for maintaining AccuLoad ST and QT models with explosion-proof enclosures.

ST and QT Models in Special Environments

Maintenance recommendations for ST/QT models in corrosive environments, including washing and painting.

N4 and SA Models in Special Environments

Maintenance for N4/SA models in corrosive environments, focusing on stainless steel finish and washing.

Touch-Screen Screen-Protector Maintenance

Cleaning and replacement procedures for the AccuLoad IV's protective screen layer.

Replacing the Clock Battery

Step-by-step instructions for replacing the AccuLoad IV's backup clock battery.

Diagnostic Troubleshooting

Using LED diagnostic codes on A4M, A4B, and A41 boards to identify and resolve issues.

Returning a Circuit Board (RMA)

Guidelines for returning circuit boards using a Return Merchandise Authorization (RMA) process.

Related Publications

Related product manuals