Lubrication and Servicing
8-6
NOTICE: Failure to useTerex filters and approved lubricants as illustrated may invalidate all warranty cover.
NOTICE: Use 'Lubrication and Service Chart' in conjunction with 'Notes on Lubrication and Service Chart' and
'Miscellaneous Servicing' contained on the following pages.
Notes on Lubrication and Service Chart
Note 1 - Capacities given are approximate - work to dipstick, sight gauges or level plugs.
Note 2 - Check with the engine idling and the transmission at its normal operating temperature.
Note 3 - Lubricate slowly until excess lube is seen.
Note 4 - Remove plugs and fit lube fittings. Lubricate slowly until excess lube is seen. Remove fittings and refit
plugs.
Note 5 - Capacity of front and rear differentials 33 litre (8.7 US GAL) capacity of centre differential 34 litre
(9 US GAL) plus 1 litre (2 pints) for priming the 3rd differential unit. (36 litre EPL + 2 litre LZ 6178).
Note 6 - Remove the plug from the port on the underside of the oscillation hub. The plug is removed to drain
the cavity of any oil that enters the cavity when filling. Remove the grommet and level plug on the side of the
oscillation hub. Add oil if required. Refit all plugs.
Note 7 - Check dropbox level cold with engine running.
EO - Engine Oil. Refer to 'Recommended Lubricants' and 'Engine Oil Drain Intervals'.
HO - Hydraulic Oil. Refer to 'Recommended Lubricants'.
EPL - Extreme Pressure Lubricant Spec. MIL - L21058.
EP, NLGI - Extreme Pressure Lithium No. 2 Grease (without 'Molybdenum'), Ref. EEMS 19014
EP, LI COMP - Extreme Pressure Lithium Complex Grease, Ref. EEMS 19057
LZ - Lubrizol 6178
PAG Oil - Polyalklene Glycol (PAG) Compressor Lubricating Oil - Low Viscosity (ISO46).
EG - Ethylene Glycol, Refer to Handbook for Recommended Anti - Freeze
TEXTRAN - TEXTRAN TDM Premium
LUBRICATION AND SERVICE CHART (Continued)
Interval
Hours
Ref.
Points
Identification Service Instructions No. of
Points
Lubricant or
Coolant
Service/Quantities
1000
(6 Monthly)
5
15
9
26
30
31
Primary Fuel Filter/Water Separator
Secondary Fuel Filter
Cab Fresh Air Filter
Drive shaft Bearings
Hydraulic Tank Breather
OCDB Tank Breather
Renew
Renew
Renew
Check oil level. Add if low
Renew
Renew
1
1
1
1
1
1
-
-
-
EPL
-
-
-
-
-
See Note 6
-
-
1500
(9 Monthly)
16
17
32
33
33
Differentials
Wheel Planetaries
OCDB Tank
OCDB Filter
OCDB Strainer
Drain oil and refill with new oil
Drain oil and refill with new oil
Drain oil and refill with new oil
Renew
Clean
3
6
1
1
1
EPL & L2
EPL
TEXTRAN
-
-
-
-
-
-
-
2000
(Annually)
3
3
6
11
24
1
1
2
34
Hydraulic Tank
Hydraulic Oil Filter
Drive Belt
Engine Air Cleaner
Cooling System
Turbocharger Mounting Nuts
Engine Mounting Bolts
Transmission Mounting Bolts
Articulation Pivot Nut
Drain oil and refill with new oil
Renew
Renew Belt
Clean / renew filter element.
Check Concentration
Check torque
Check torque
Check torque
Check torque
1
1
1
1
1
2
2
2
1
HO
-
-
-
EG
-
-
-
-
3
41Li
tre/90 US GAL
-
-
-
-
921 Nm /680 lbf ft.)
330 Nm /239lbf ft.)
921 Nm /680 lbf ft.)
1425 Nm /1050 lbf ft.)
3000 12 Transmission Oli Filters Renew 2 - -
4000 35 Air Conditioning Compressor Drain, flush and refill with new
refrigerant oil
1 PAG Oil 0.125 Litres
6000 2 Transmission Drain oil and refill with new oil 1 TRANSYND 61 Litres/16 US GAL