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Terex TA400 User Manual
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CALIFORNIA
Pr
oposition 65 W
arnings
W
ARNING:
Diesel engine e
xhaust and
some of its constituents are kno
wn to the
State of Calif
or
nia to cause cancer
, bir
th
def
ects, and other reproductiv
e har
m.
W
ARNING:
Batter
y posts, ter
minals and
related accessori
es contain lead and lead
compounds, chemicals kno
wn to the State of
Calif
or
nia to cause canc
er and reproductiv
e
har
m.
W
ash hands after handling.
8
10
Table of Contents
Default Chapter
17
Table of Contents
17
1 Introduction
21
Hazard Classification
21
Safety Alert Symbol
21
Safety Precautions
21
Intended Use of the Machine
22
Product Identification Number - Plate Location
23
Actions to Aid in Recovery of Stolen Machines
24
Actions to Discourage Theft and Vandalism
24
Theft Deterrent Practices
24
2 Safety
25
Safety
27
General
28
Articulation and Oscillation Lock
29
Machine Tie down Precautions
29
Flammable Fluid Precautions
30
General Fire Precautions
30
Preventing Fire Hazards
30
Electrical Hazard Precautions
31
Mounting and Dismounting
31
Operating
32
Pre-Starting
32
Starting
32
Roading
34
Lubrication and Servicing
35
Scrapping the Machine
36
Mirrors and CCTV
37
Wheels and Tyres
39
Avoid Tyre Explosion Hazard
40
Emergency Exit from Cab
41
Decals and Instruction Plates
42
Pictorial Decal Set
43
Serial Plate
44
Safety Decals Set ISO Standard
45
Safety Decals Set ANSI Standard
48
3 Controls and Operating
53
Controls and Instruments
55
Controls and Operating
55
Fuse / Relay Box
56
Basic Data
61
Warning Lights and Symbols
61
Warning Lights and Symbols - Left of Dashboard Display
62
Warning Lights and Symbols - Right of Dashboard Display
63
Warning Lights and Symbols - below Dashboard Display
64
Fuel Level Gauge
65
Instruments
65
Speedometer
65
Tachometer
65
Left Menu Control Button
66
Menu Screen and Buttons
66
Right Menu Control Button
66
Main Screen
67
Powerup Screen
67
Battery Voltage Indicator
68
Body up Screen
68
Brightness and RTC Setup Screen
68
Drop Box High/ Low Oil Pressure
68
ECU / TCU Diagnostic Screen
69
Engine Diagnostics
69
Transmission Diagnostics
69
Display Menu Navigation Switch
70
Display Menu OK Switch
70
Hazard Warning Lights
70
Switches
70
Drop Box Differential Lock Request Switch
71
Drop Box HI - lo Switch
71
Engine Exhaust Brake Request Switch
71
Transmission Retarder (Manual) Switch
71
Battery Master Switch
72
Diagnostic Test Point
72
Power Key Switch
72
Rear Fog Lamp
72
Controls
73
Direction Indicator
73
High Beam Dipper and Flasher
73
Windscreen Wiper/Washer
73
Air Condition Commissioning Procedure
74
Air Conditioner
74
Heater
74
Operator's Seat - Air Suspension
75
Operator's Seat - Operation
76
Seat Belt
78
Trainer / Instructor Seat
78
Braking
79
Machine Controls
79
Park Brake
79
Service Brake
79
Retarder Operation
80
Transmission Retarder
80
Engine Exhaust Brake
81
Electronic Foot Pedal
82
Engine
82
PDE Fuel Injection System
82
Engine Management System (EMS)
83
PDE Fuel Injection System - Description
83
PDE Fuel Injectors
83
Abbreviations
86
Engine Fault Codes
86
Explanation of FMI Codes
86
Failure Mode Identifiers
86
List of Fault Codes
87
Description
89
Mcu Error Codes
89
Allison Series 4500 Automatic Shift Transmission
94
4Th GEN Shift Controller
95
Displaying Data
96
Clearing Diagnostic Codes
97
Displaying Diagnostic Fault Codes
97
Exiting Diagnostic Mode
97
Allison 4Th Gen Diagnostic Codes
98
Drop Box
102
Differential Lock
103
Hydraulic Controls
104
Steering
105
Body Control
106
Neutral
106
Power down
106
Raise
106
Tilting Cab
107
Hood
108
Operating the Machine
109
Checking the Oil Level
111
Component Checks
111
Fuel Filter/Water Separator
111
Pre-Starting Inspection
111
Brake Cooling Tank - Oil Level Check
112
Engine Air Cleaner Dust Valve
112
Hydraulic Tank - Oil Level Check
112
Transmission - Cold Oil Level
112
Check Fuel Level Gauge
113
Seat and Seat Belts
113
Tyres
113
Engine Operation
114
Starting the Engine
115
Starting the Engine with Jumper Cables
117
Mirrors
118
Pre-Operating Checks
118
Transmission - Hot Oil Level
118
Brake Function Checks
119
Emergency Brake Holding Ability Check
119
Service Brake Holding Ability Check
119
Driving and Stopping
120
Stopping the Engine
122
Parking
123
Working the Machine
125
Loading
127
Hauling
129
Dumping
130
Empty Return
131
Inspection
135
Lubrication
135
Preparation Prior to Roading
135
In Case of Trouble
136
Moving a Disabled Machine
137
Lubrication and Service Chart
145
Lubrication Points
145
Notes on Lubrication and Service Chart
146
Inspection Interval for Engine
147
After First 100 Hours of Operating New or Rebuilt Components
148
Every 10 Hours of Operation (Daily)
148
Miscellaneous Servicing
148
Every 1000 Hours of Operation (6 Months)
149
Every 1500 Hours
149
Every 2000 Hours
149
Every 250 Hours of Operation
149
Air Conditioning Re-Start Procedure
150
Engines and Transmissions
150
Recommended Lubricants
151
Tes295 Approved Oils
152
Diferential and Planetary Approved Lubricants
153
Engine Oil Drain Intervals
157
Lubricant Grade Selection Guide at Ambient (Start-Up) Temperature
157
Recommended Lubricant Notes
157
Transmission Oil
158
Technical Data
161
Technical Data Ta400
163
Dropbox
164
High Range
164
Low Range
164
Hands and Arm Vibration
167
Vibration
167
Whole Body Vibration
167
Noise Emissions
168
Symbol Identification
169
4
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Terex TA400 Specifications
General
Brand
Terex
Model
TA400
Category
Automobile
Language
English
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