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TA9
Terex TA9 User Manual
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9-21
TA9 & TA10 Dumper 0803-3 December 2010
Maintenance
b
Wheels and Tyres
Check the tyres regularly for
damage by cuts and embedded
particles, i.e. nails, steel, glass etc. and check / adjust the
pressures weekly using valve (A).
See
Specifications
section for tyre pressures.
b
Wheel Nut T
orques Must be Checked
Regularly
.
See the Service Schedul
e and the T
echnical
SpecIfications Sections for Details
A
0803-9-009
106
108
Table of Contents
Default Chapter
5
Table of Contents
5
1 Table of Contents
11
Introduction
11
Safety Alert System
13
Intended Use
13
Instruction Manual
13
Service or Spares Enquiries
14
Warranty and Maintenance
14
Official Documents (European Community Only)
14
2 Introduction
11
3 Safety
17
General Safety
19
Safety Alert Symbol
19
Hazard Classification
19
General Safety Notes
19
Personal Protective Equipment (PPE)
20
General Safety Information
21
Seat Controlled Safety System
22
Seat Belt
22
Rops
22
Hydraulic Fluid
23
Fluid Levels
23
Frozen Battery Electrolyte
23
Fires
23
Water Cooled Engines
23
Lubricants
24
Hygiene
24
Storage
24
Handling Oil
24
New Oil
24
Old Oil
24
First Aid - Oil
25
Swallowing Oil
25
Skin Contact
25
Eye Contact
25
Oil or Fuel Spillage
25
Fires
25
Gradients
26
Slopes - Diagram a
26
Maximum Slope Gradient - Diagram B
26
Gradients - Continued
27
Crossing Gradients - Diagram C
27
Emergency Stopping on Slopes
27
Responsibilities
27
Overturning
27
Description of Symbols and Pictorials Used on Safety Signs
28
Safety Sign Location (ISO)
30
Safety Sign Description (ISO)
31
4 Installation
33
Delivery Checks
35
Articulation Lock
35
Pre-Start Checks
36
5 Description
37
TA9 Dumper
39
TA10 Dumper
39
General Description
40
Skip
40
Engines
40
Chassis
40
Steering
40
Transmission
40
Brakes
40
Handbrake
40
Electric System
40
Rops
40
Skip
41
Skip Props
41
Chassis
42
Torque Converter & Shuttle Gearbox
42
Transfer Box
42
Hydraulic System
43
Engine Air Intake
44
Battery Isolator
45
Circuit Breakers
46
Dashboard Controls & Instruments
46
Dash Decal - no Lights
47
Dash Decal - Site Lights
48
Dash Decal - Road Traffic Lights
49
Dash Panel Symbol Description
50
Dash Panel Symbol Description - Continued
51
Dash Panel Switch Descriptions
52
Start/Stop Switch
53
Forward / Reverse Switch
53
Forward/Reverse Positions and Actions
53
Direction Indicator Switch - if Fitted
54
Audible Warning, Hourmeter and Reverse Bleeper
54
Audible Warning (A)
54
Hourmeter (B)
54
Reverse Bleeper - if Fitted
54
Road Traffic Lighting
55
Brake Lights
55
Number Plate Lights
55
Flashing Beacon
56
Storage Instructions
56
Accessory 'Jack Plug' Socket
57
Foot Brake and Accelerator Pedals
58
Gearlever
58
Parking Brake
59
Apply
59
Release
59
Engine Canopy Doors
60
Tow Hitch
60
Rops
61
6 Inspection
63
General Inspection
65
Daily Operator Checks
66
7 Operating Instructions
67
Operating Instructions
67
Pre-Start Checks
69
Access / Egress
70
Operators Seat - Grammar
71
Angle Adjustment
71
Seat Movement
71
Weight Adjustment
71
D - Seat Belt
73
Operators Seat - Milsco
73
Seat Controls
73
Fore and Aft Movement
73
Weight Adjustment
73
Backrest Angle Adjustment
73
Seat Belt
74
Folding ROPS
75
Folding Procedure
75
Starting and Stopping the Engine
76
Starting the Engine
76
Stopping the Engine
76
To Move the Machine
77
To Change Gear
77
Gradients
78
Descending Gradients
78
Stopping and Moving off on a Gradient
78
To Tip the Skip
78
To Lower the Skip
78
Towing or Recovery
79
Towing
79
8 Transportation
81
Transportation
81
Loading Onto Lorry / Trailer
83
Unloading
83
Articulation Lock
83
Securing Dumper to a Lorry or Trailer Bed
84
Maintenance
85
Maintenance and Lubrication
87
Safety Signs
87
Hydraulic Oil under Pressure
87
Cleaning
88
Vehicle/Machine Battery - End of Life Disposal
88
Working under a Raised Skip
89
Fitting Skip Props
89
Removing Skip Props
89
Battery
90
Battery Isolator
90
Battery Access
90
Battery Removal
90
Battery Maintenance
91
Jump Starting
92
Engine Air Cleaner Servicing
93
Air Cleaner Daily Maintenance
93
Air Cleaner Servicing
93
Air Filter Cleaning
93
Engine Oil
94
Engine Oil Level Checking
94
Maintenance (Continued)
94
Engine Oil
95
Engine Oil Draining
95
Engine Coolant
96
Radiator Pressure Cap (A)
96
Topping-Up Cooling System Level - Engine Cold
96
Coolant
96
Radiator Cap Access
96
Hydraulic System
97
Always
97
Never
97
Hydraulic Filters
97
Hydraulic System
98
Hydraulic Oil Level - Checking
98
Hydraulic Oil - Adding
98
Hydraulic System
99
Hydraulic Oil - Replacing
99
Return Filter Renewal
99
Fuel System
100
Diesel Fuel Level
100
Fuel/Water Seperator
100
Brakes
101
Brake Arrangement
101
Brake Maintenance
101
Brake Fluid - Checking Level
101
Brakes
102
Parking Brake
102
Parking Brake Lever
102
Brake Calliper
102
Parking Brake Test
102
Front and Rear Axles
103
Axle Description
103
Axle Oil - Checking Level
103
Axle Oil - Changing
103
Hubs
104
To Check the Oil Level
104
Gearbox and Transfer Box
105
General
105
Oil Changes
105
Transfer Box
105
Gearbox and Transfer Box
106
Power Shuttle Gearbox
106
Checking Oil Level
106
Changing Oil
106
Wheels and Tyres
107
Centre Pivot
108
General
108
Pivot Pin Locking Screws
108
Protective Caps
108
Lubrication
108
Rops
109
Introduction
109
Attachments And/Or Modifications
109
Maintenance
109
Repair
109
Seat Belts
110
Important Facts about Seat Belts
110
Seat Belt Maintenance Guidelines
110
Service Schedule
111
Lubrication Schedule
112
Lubrication Points
113
9 Maintenance (Continued)
113
Long Term Storage
114
Scrapping
114
Antifreeze
115
10 Specifications
117
Dimensions
119
Data - Engine, Alternator and Battery
120
Data - Dumper Speeds and Brakes
120
Data - Fluid Capacities - Litres (Pints)
120
Data - Load Capacities
120
Data - Wheels and Tyres
120
Data - Antifreeze / Water Ratio Properties
121
Noise Emissions
121
Vibration
121
Electric Circuits
122
Hydraulic Circuit
128
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Operation Manual
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Terex TA9 Specifications
General
Brand
Terex
Model
TA9
Category
Mini Skid Steers
Language
English
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