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Thermal Dynamics
Welding System
38 Cutmaster
Thermal Dynamics 38 Cutmaster Service Manual
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Manual 0-2898
6
-9
P
A
RTS
LISTS
P
A
TENT INFORMA
TION
The following parts are licensed under U.S. Patent No(s). 5120930 and 5132512
Catalog Number
Description
9-8235
Sh
ield Cap, Drag 50-60A
9-8236
Sheild Cap, Drag 70-100A
9-8237
Shield Cup, Body
9-8238
Shield Cap, Machine 50-60A
9-8239
Shield Cap, Machine 70-100A
9-8244
Shield Cap, Drag 40A
9-8245
Shield Cap, Machine 40A
42
44
Table of Contents
Service Manual
1
Table of Contents
4
General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
13
Statement of Warranty
14
Introduction
15
Scope of Manual
15
General Service Philosophy
15
Service Responsibilities
15
Description
17
Scope
17
Specifications/Design Features
17
Troubleshooting
19
Introduction
19
Periodic Inspection & Cleaning Procedures
19
System Design
19
Troubleshooting Guide - General Information
20
Circuit Fault Isolation
21
Main Input and Internal Power Problems
22
Pilot Arc Problems
22
Pilot Arc Problems
24
Main Arc Problems
25
Test Procedures
25
Service
29
Introduction
29
Anti-Static Handling Procedures
29
Parts Replacement - General Information
29
Major External Parts Replacement
30
Front Panel Parts Replacement
30
Left Side Internal Parts Replacement
31
Rear Panel Parts Replacement
32
Right Side Internal Parts Replacement
33
Parts Lists
35
Introduction
35
Ordering Information
35
Major External Replacement Parts
36
Front Panel Replacement Parts
37
Left Side Replacement Parts
38
Right Side Replacement Parts
40
Options and Accessories
42
Patent Information
43
Appendix 1: Input Wiring Requirements
45
Appendix 2: Main Power Pc Board Layout
46
Appendix 3: Main Pc Board Wiring
47
Appendix 4: Maintenance Schedule
48
Appendix 5: Torch Connector Diagram
49
Appendix 6: System Schematic
50
Appendix 7: Publication History
52
Global Customer Service Contact Information
53
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Thermal Dynamics 38 Cutmaster Specifications
General
Brand
Thermal Dynamics
Model
38 Cutmaster
Category
Welding System
Language
English
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