CUTMASTER 102
Manual 0-4997 A-7 APPENDIX
3
3
2
2
1
1
D
C
B
A
+12VDC
+12VDC
+12VDC
+5VDC
+12VDC
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315
Thursday, September 11, 2008
11
INDUSTRIAL PARK No. 2
WEST LEBANON, NH 03784
603-298-5711
230/460 VAC CUTMASTER 102 & 152
THERMAL DYNAMICS
D
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315
Thursday, September 11, 2008
11
INDUSTRIAL PARK No. 2
WEST LEBANON, NH 03784
603-298-5711
230/460 VAC CUTMASTER 102 & 152
THERMAL DYNAMICS
D
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: References
DateByRevisionsRev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315
Thursday, September 11, 2008
11
INDUSTRIAL PARK No. 2
WEST LEBANON, NH 03784
603-298-5711
230/460 VAC CUTMASTER 102 & 152
THERMAL DYNAMICS
D
D3
(5A @ 250VAC / 30VDC)
D2
}
OK-TO-MOVE
OK TO MOVE
}
}
PCB4
AUTOMATION
INTERFACE PCB
19X2479 / CAT# 9-8311
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
BASIC CNC INTERFACE OPTION
(+)
}
To configure DIVIDED ARC VOLTS signal output
Jumper pins 1 & 2 for ARC VOLTS / 50
Jumper pins 2 & 3 for ARC VOLTS / 16
K1
To -V OUT 1
on PCB1
}
/START / STOP
**
}
DIVIDED ARC VOLTS
/START / STOP
(+)
(-)
(W/ 100K IN SERIES (2))
(-)
*
ARC VOLTS
19X2369 / CAT# 9-0107
OVER PRESSURE
INTERNAL ERROR
SHORTED TORCH
CONSUMABLES MISSING
START ERROR
PARTS IN PLACE
INPUT POWER
UNDER PRESSURE
ERROR IND
FAULT
PCB3
LATCH
SET
RUN
RAR
MAX
90
85
80
75
70
65
MIN
TP1
TP2
TP3
TP4
TP5
TP6
TP7
LOGIC PCB
GND
+12 VDC
+5 VDC
3.3 VDC
0.v - 5.0 VDC / 0-100PSI
1.8 VDC
CURRENT DEMAND
TEST POINTS
TEMP
CIRCUIT
80
81
82
83
E64
E35
78
79
-
+
ATC CONNECTOR
GND1
GND2
+12V1
48V1
I_DMD_1
TIP_SEN
COMMON
COMMON
+12 VDC SUPPLY
+48 VDC SUPPLY
CURRENT DEMAND
TIP DRAG SENSE
TEST POINTS
CM152 ONLY
J2
J1
OK-TO-MOVE
/PIP
/START
24VAC RETURN
24VAC SUPPLY
0-100PSI / 0-4.5VDC
1TORCH
AUTOMATION
TORCH SOLENOID
PRESSURE
TRANSDUCER
AIR
INLET
FILTER
REGULATOR
SOLENOID
VALVE
ATC
GAS CONTROL
/OVERTEMP
TEMP
CIRCUIT
/OVERTEMP
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
34
35
36
37
38
39
-V_OUT_SIGNAL
/TIP_VOLTS
/TIP_SENSE
/460V_IN
/230V_IN
CUR_SET
/RAR (RAPID AUTO RESTART)
/INRUSH
/W1_ON
SHDN
/TORCH_SOLENOID
/SOLENOID_ON
/OK_TO_MOVE
/FAN_ON
/LATCH_ACTIVE
/TORCH_SWITCH
/PIP
AC_ON
CSR
/TORCH_SOLENOID_DETECT
/OVERTEMP
V_IN
+12VDC
+12VDC
COMMON
COMMON
MAIN_PCB_ID
460_IN
+3.3VDC
TXD
RXD
COMMON
D
M-L
M-L
M-L
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
L-M
M-L
M-L
L-M
M-L
40 PIN RIBBON CABLE SIGNALS
J2 PINOUT
13
47
811
1214
AA INTRO ECO-B935 MNC 05/21/08
AB UPDATE PER ECO B-1116
MNC 09/11/08
P10P10
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
D1D1
PIP SWITCHPIP SWITCH
SEC2SEC2
+OUT_1+OUT_1
CHOKE1CHOKE1
TS1TS1
MAXMAX
Q5
PILOT IGBT
Q5
PILOT IGBT
D78 CSRD78 CSR
TORCH SWITCHTORCH SWITCH
MINMIN
OVERTEMPOVERTEMP 9090
D59 PCRD59 PCR
J1J1
1
2
3
4
5
6
7
8
SEC1SEC1
-V OUT 1-V OUT 1
K1K1
7575
ACAC
J10J10
3
5
6
7
8
1
2
4
ELECTRODE1ELECTRODE1
GASGAS
J9J9
1
2
3
4
5
6
7
WORKWORK
6565
SEC2SEC2
L2L2
P10P10
1
2
3
4
5
6
7
8
DCDC
WORK1WORK1
J3J3
3
2
1
J11J11
1
2
E1E1
7070
ERRORERROR
NTCNTC
CHOKE1CHOKE1
TIP1TIP1
J2J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
J1J1
1
2
3
4
5
6
7
8
1
2
3
L1L1
8080
SEC1SEC1
J2J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
J3J3
1
2
3
NTCNTC
Current ControlCurrent Control
8585
Art # A-08432_AC
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