Thermal Dynamics CUTMASTER 102 Service Manual

TABLE OF CONTENTS
SECTION 1:GENERAL INFORMATION ...................................................................................1-1
1.01 Notes, Cautions and Warnings ...................................................................1-1
1.02 Important Safety Precautions .....................................................................1-1
1.03 Publications.................................................................................................1-2
1.04 Note, Attention et Avertissement ................................................................1-3
1.05 Precautions De Securite Importantes .........................................................1-3
1.06 Documents De Reference ...........................................................................1-5
1.07 Declaration of Conformity ...........................................................................1-6
1.08 Statement of Warranty ................................................................................1-7
SECTION 2 SYSTEM:INTRODUCTION .................................................................................2-1
2.01 How To Use This Manual ............................................................................2-1
2.02 Equipment Identification .............................................................................2-1
2.03 Receipt Of Equipment .................................................................................2-1
2.04 Power Supply Specifications .......................................................................2-2
2.05 Input Wiring Specifications ..........................................................................2-3
2.06 Power Supply Features ...............................................................................2-4
SECTION 2 TORCH:INTRODUCTION .................................................................................. 2T-1
2T.01 Scope of Manual ....................................................................................... 2T-1
2T.02 General Description .................................................................................. 2T-1
2T.03 Specifications ........................................................................................... 2T-1
2T.04 Options And Accessories .......................................................................... 2T-2
2T.05 Introduction to Plasma .............................................................................. 2T-2
SECTION 3 SYSTEM: INSTALLATION ...................................................................................3-1
3.01 Unpacking ...................................................................................................3-1
3.02 Lifting Options .............................................................................................3-1
3.03 Primary Input Power Connections ..............................................................3-2
3.04 Gas Connections ........................................................................................3-4
SECTION 3 TORCH: INSTALLATION .................................................................................... 3T-1
3T.01 Torch Connections .................................................................................... 3T-1
3T.02 Setting Up Mechanical Torch .................................................................... 3T-1
SECTION 4 SYSTEM: OPERATION ........................................................................................4-1
4.01 Front Panel Controls / Features ..................................................................4-1
4.02 Preparations for Operation ..........................................................................4-2
SECTION 4 TORCH:OPERATION ......................................................................................... 4T-1
4T.01 Torch Parts Selection ................................................................................ 4T-1
4T.02 Cut Quality ................................................................................................ 4T-2
4T.03 General Cutting Information ...................................................................... 4T-2
4T.04 Hand Torch Operation ............................................................................... 4T-3
4T.05 Gouging .................................................................................................... 4T-7
4T.06 Mechanized Torch Operation .................................................................... 4T-8
4T.07 Parts Selection for Manual and Mechanized Torch Cutting ...................... 4T-9
4T.08 Recommended Cutting Speeds for Mechanized Torch With Exposed Tip 4T-10
4T.09 Recommended Cutting Speeds for Mechanized Torch With Shielded Tip 4T-13
PATENT INFORMATION ...................................................................................................... 4T-16

Thermal Dynamics CUTMASTER 102 Specifications

General

Brand	Thermal Dynamics
Model	CUTMASTER 102
Category	Welding System
Language	English