Thermal Dynamics CUTMASTER 102 Service Manual

Name: Thermal Dynamics CUTMASTER 102
Brand: Thermal Dynamics
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120 pages

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cutmaster 102

INSTALLATION 3T-2 Manual 0-4998

A-02585

Workpiece

Square

Pinch Block

Assembly

Mechanical Torch Set - Up

3. The proper torch parts (shield cup, tip, start

cartridge, and electrode) must be installed

for the type of operation. Refer to Section

4T.07, Torch Parts Selection for details.

Service Manual1
Table of Contents5
Section 1:General Information9
- Notes, Cautions and Warnings9
- Important Safety Precautions9
- Publications10
- Note, Attention Et Avertissement11
- Precautions de Securite Importantes11
- Documents de Reference13
- Declaration of Conformity14
- Statement of Warranty15
Section 2 System:introduction17
- How to Use this Manual17
- Equipment Identification17
- Receipt of Equipment17
- Power Supply Specifications18
- Input Wiring Specifications19
- Power Supply Features20
Section 2 Torch:introduction21
- 01 Scope of Manual21
- 02 General Description21
- 03 Specifications21
- 04 Options and Accessories22
- 05 Introduction to Plasma22
Section 3 System: Installation25
- Unpacking25
- Lifting Options25
- Primary Input Power Connections26
- Gas Connections28
Section 3 Torch: Installation31
- 01 Torch Connections31
- 02 Setting up Mechanical Torch31
Section 4 System: Operation33
- Front Panel Controls / Features33
- Preparations for Operation34
Section 4 Torch:operation37
- 01 Torch Parts Selection37
- 02 Cut Quality38
- 03 General Cutting Information38
- 04 Hand Torch Operation39
- 05 Gouging43
- 06 Mechanized Torch Operation44
- 07 Parts Selection for Manual and Mechanized Torch Cutting45
Patent Information52
Section 5 System:service55
- General Maintenance55
- Maintenance Schedule56
- Common Faults56
- Fault Indicator57
- Basic Troubleshooting Guide60
- Circuit Fault Isolation62
- Main Input and Internal Power Problems66
- Pilot Arc Problems70
- Main Arc and Controls Problems73
- CNC Interface Problems74
- Test Procedures74
Section 5 Torch:service89
- 01 General Maintenance89
- 02 Inspection and Replacement of Consumable Torch Parts90
Section 6:Parts Lists91
- Introduction91
- Ordering Information91
- Power Supply Replacement91
- Major External Replacement Parts92
- Front Panel Replacement Parts93
- Left Side Replacement Parts94
- Right Side Replacement Parts95
- Replacement Power Supply Parts96
- Options and Accessories96
- Replacement Parts for Hand Torch97
- Replacement Parts - for Machine Torches with Unshielded Leads98
- Torch Consumable Parts (SL100 SV)100
Section 7: Replacement Procedures101
- Scope101
- Anti-Static Handling Procedures101
- Parts Replacement - General Information101
- Major External Parts102
- Front Panel Parts Replacement103
- Left Side Internal Parts Replacement104
- Rear Panel Parts Replacement106
- Right Side Internal Parts Replacement109
Appendix 1: Sequence of Operation(Block Diagram111
Appendix 2: Data Tag Information112
Appendix 3: Torch Pin - out Diagrams113
Appendix 4: Torch Connection Diagrams114
Appendix 5: System Schematic, 208/460V Units116
APPENDIX 6: Publication History118

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Thermal Dynamics CUTMASTER 102 Specifications

General

Brand	Thermal Dynamics
Model	CUTMASTER 102
Category	Welding System
Language	English

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Thermal Dynamics CUTMASTER 102 Service Manual

Table of Contents

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Thermal Dynamics CUTMASTER 102 Specifications

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