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IntelliPak 2 Series
Trane IntelliPak 2 Series User Manual
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48
RT-SVX24Q-EN
Figure
23.
Typical
unit
rigging—one-piece
unit
with
three
lifting
lugs
per
side
One piece unit with three
lifting lugs per
side
Turnbuckle or
Chain Adjustment
for each lug
Note: T
urnbuckle or chain adjustment required for each lifting point.
24 ft min
I
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n
s
s
t
t
a
a
l
l
l
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a
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47
49
Table of Contents
Table of Contents
4
Model Number Description
7
General Information
10
Unit Nameplate
10
Compressor Nameplate
10
Unit Description
10
Rooftop Module
10
Compressor Module
11
Human Interface Module
11
Heat Module
11
Ventilation Override Module
11
Variable Speed Module
11
Board
11
Lontalk®/Bacnet® Communication
11
Interface Module
11
Exhaust/Comparative Enthalpy
11
Module
11
Multi Purpose Module
12
Variable Speed Module
12
Modulating Hot Gas Reheat
12
Module
12
Ventilation Control Module
12
Generic Building Automation
13
System Module
13
Input Devices and System
13
Functions
13
Constant Volume (CV) and Variable Air Volume (VAV) Units
13
Constant Volume (CV) Units
17
Variable Air Volume (VAV)
17
Units
17
Single Zone Variable Air Volume
21
(SZVAV) Only
21
Pre-Installation
24
Unit Inspection
24
Exterior Inspection
24
Damage
24
Repair
24
Storage
24
Unit Clearances
24
Unit Dimensions and Weight
25
Information
25
Installation Checklist
25
Units)
25
Checklist)
25
Unit Rigging and Placement (Three-Piece Unit) (in Addition to Two-Piece Unit Rigging and Placement)
26
Requirements
26
Electric Heat Units
26
Gas Heat Units
26
Hot Water Heat
26
Steam Heat
26
O/A Pressure Sensor and Tubing Installation
27
Statitrac)
27
Evaporative Condenser
27
Energy Recovery Wheel
27
Dimensional Data
28
Water Connection Locations
37
Electrical Entry Details
38
Minimum Required Clearance
39
Weights
40
Installation
43
Roof Curb and Ductwork
43
Pitch Pocket Location
43
Field Converting Horizontal
45
Right to the Left Side
45
Unit Rigging and Placement
47
Air-Cooled and Evaporative Condensers-Three-Piece Unit Fit
52
Air-Cooled and Evaporative Condensers-Two-Piece Unit Fit
54
Tubing and Wiring Connections
57
General Installation Requirements
60
Rigging the Unit
60
Main Electrical Power
60
Field Installed Control Wiring
60
Electric Heat Units
60
Gas Heat
60
Hot Water Heat
61
Steam Heat
61
O/A Pressure Sensor and Tubing
61
Installation
61
Condensate Drain Connections
61
Units with Gas Furnace
61
Removing Compressor Assembly
61
Shipping Hardware
61
Removing Supply and Exhaust Fan Shipping Channels
61
Remove Evaporative Condenser Fan
62
Shipping Brackets
62
Installation
63
Evaporative-Cooled Condenser Make-Up Water and Drain Line
64
Installation
65
Gas Heat Units
65
General Coil Piping and Connection Recommendations
69
Disconnect Switch with External
72
Handle
72
Electric Heat Units
73
Main Unit Power Wiring
73
Electrical Service Sizing
76
Field Installed Control Wiring
80
Controls Using 24 VAC
80
Outputs
80
Controls
81
Variable Air Volume System
81
Constant Volume or Variable Air Volume System Controls
81
Single Zone Variable Air Volume & Rapid Restart System Control
82
Emergency Override
82
Ventilation Override Module
83
(Vom)
83
Coefficient
84
Emergency Stop Input
84
Demand Limit Relay
85
Outside Air Sensor
85
(Baysens016*)
85
System
85
External Stop Input
85
Occupied/Unoccupied Contacts
85
Unit Startup
92
Sequence of Operation
92
Cooling Sequence of Operation
92
Compressor Sequence of
92
Operation
93
Units with Evaporative Condenser
93
Sequence of Operation
93
Low Charge Protection
97
Frostat™ Control
97
Lead/Lag Operation
97
Units Equipped with 100% Modulating Exhaust
98
Modulating Hot Gas Reheat Sequence of Operation
98
Operation
98
Gas Heating Sequence of Operation
101
Standard
101
Modulating Gas Sequence of
102
Operation
102
Operation
103
Demand Control Ventilation
103
Sequence of Operation
103
Return Fan Sequence of
103
Operation
104
Startup the Unit
104
Performance Data
115
Supply Fan
115
Frequency Drive)
115
Evaporator Coil
118
Exhaust Fan
119
Recovery Wheel)
119
Return Fan
120
Recovery Wheel)
120
Drops
122
Pressure Curves
128
(60 Hz) Air-Cooled Condensers
128
(50 Hz) Air-Cooled Condensers
142
Components
155
Economizer and Exhaust Air Damper
155
Adjustment
155
Standard Unit with Energy Recovery
159
Wheel
159
Energy Recovery Wheel (ERW)
164
Compressor Startup
171
Refrigerant Charging
172
Heaters
173
Compressor Operational Sounds
173
At Shutdown
173
At Low Ambient Start-Up
173
Variable Speed Compressors
173
Electronic Compressor Protection
173
Module (CPM)
173
Evaporative Condenser Startup
176
Valves
177
Measuring Superheat
177
Charging by Subcooling
178
Electric, Steam and Hot Water Start
178
Gas Furnace Start-Up
179
Final Unit Checkout
184
Trane Startup Checklist
186
Changeover Map
187
Service and Maintenance
189
Fan Belt Adjustment
195
Scroll Compressor Replacement
196
Refrigeration System
197
CSHN Compressors
198
Compressors
198
VFD Programming Parameters
199
Inverters)
199
Eflex™ Compressor VFD Programming Parameters
202
Monthly Maintenance
203
Filters
203
Cooling Season
203
Heating Season
204
Coil Cleaning
205
Refrigerant Coils
205
Steam or Hot Water Coils
205
Evaporative Condenser Coil Cleaning - Sump Water Management
206
Water Supply
206
Water Drain
206
Traditional Bleed Method
206
Operation and Care
206
Microchannel Condenser Coil Repair and Replacement
207
Final Process
207
Unit Wiring Diagram Numbers
210
Warranty and Liability Clause
216
Accessories
216
4
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Trane IntelliPak 2 Series Specifications
General
Brand
Trane
Model
IntelliPak 2 Series
Category
Air Conditioner
Language
English
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