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Trek Madone 2016 - 4 INSTALLING THE FRONT BRAKE; Installing the front brake cable and front brake arms

Trek Madone 2016
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4 INSTALLING THE FRONT BRAKE
Installing the front brake cable
and front brake arms
TOOLS AND MATERIALS REQUIRED
Torx T10 for wedge
set screws
9mm wrench
Cable cutter
Pliers
25mm clear plastic
sleeve
Housing stop
M6 countersunk bolt for
housing stop
Ferrule with integrated liner
FR brake wedge
Front brake cover (with 2 M3
bolts)
Vector wing assembly
(with M4 bolt)
1. Pull the front brake cable out of the lever enough that
you can cut the other end of the housing without
cutting the cable.
FRONT BRAKE
CABLE
2. Align the end of the front brake housing with the
lower end of the head tube, and mark the housing.
FRONT BRAKE
CABLE SAFETY
OUT OF CUT ZONE
CUT LINE
LOWER END OF
HEAD TUBE
3. Cut the housing at the mark you
made in Step 2. Finish the end of
the housing so that there are no
sharp ends that could rub the
brake cable.
4. Install clear plastic
sleeve over the brake
cable housing, then
an end cap with
integrated liner.
5. Reinstall the brake cable, and fully seat the cable end.
6. Install the brake housing (with lined end cap)
into the housing stop, then push the housing
stop into position.
HOUSING STOP
7. To align the stop, insert the positioning post
into the fork.
POSITIONING POST
13

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