Trek Madone 2016 - 7 INSTALLING THE Di2 WIRES IN THE HANDLEBAR; Installing the front derailleur Di2 wire in the handlebar

2016 Madone: internal cable routing
Electronic build housing and wire lengths
7 INSTALLING THE Di2 WIRES IN THE HANDLEBAR
TOOLS AND MATERIALS REQUIRED
• Installation cable (1)
• Handlebar
• Di2 wires (2)
• Brake housings (2)
• Hook tool
Installing the front derailleur
Di2 wire in the handlebar
1. Prepare the housing. Cut it to length and finish the
ends, but do not install end caps. (For brake housing
installation, see Section 1: Installing housings in the
handlebar.)
NOTES
One installation cable can be reused to install all the
wires and cables.
2. Tape the installation cable to the Di2 wire.
INSTALLATION CABLE
Di2 WIRE
3. On the bottom of the stem, identify the correct
hole for the front derailleur (FD)..
BOTTOM OF STEM
Electronic build groupsets
Frame
size
Recommended cable housing and wire length in mm
(as shipped*)
H1
Front brake
Rear
brake
Di2 front
derailleur
Di2 rear
derailleur
Di2 shier
(
F&R
)
50 585 1070 750 1000 650
52 585 1095 750 1000 600
54 595 1100 850 1200 600
56 615 1100 850 1200 600
58 635 1130 850 1200 650
60 655 1150 850 1200 700
62 680 1135 850 1200 750
H2
Di2 Front
brake
Rear
brake
Di2 front
derailleur
Rear
derailleur
Di2 shier
(
F&R
)
50 605 1060 750 1000 650
52 615 1085 750 1000 600
54 630 1095 850 1200 650
56 645 1120 850 1200 650
58 670 1130 850 1200 650
60 655 1140 850 1200 700
62 705 1155 850 1200 750
* Lengths as shipped include 80mm of excess housing to allow for
trimming to optional length based on bike setup.
2
R D
F D
FBC
FDC
RDC
RBC
1
REAR
DERAILLEUR
FRONT
DERAILLEUR
Installation sequence of the 2 wires. For brakes, see
mechanical build.
Di2 cable sets Frame sizes
Small 50H1, 52H1, 50H2, 52H2
Medium 54H1, 56H1, 54H2
Large 58H1, 60H1, 56H2, 58H2, 60H2
Extra Large 62H1, 62H2
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