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TrojanLabel Trojan 2 - User Manual

TrojanLabel Trojan 2
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User Guide
Version 3.8

Table of Contents

Questions and Answers

  • A
    Amy ReyesAug 18, 2025
    What to do if TrojanLabel Trojan 2 displays a 'Bag Out' error?
    • M
      mirandajessicaAug 18, 2025
      If the TrojanLabel Industrial Equipment displays a "Bag Out" error, it means one or more ink tanks are empty. Replace the empty ink tank and press the refresh button on the screen.
  • N
    nathanielbrayAug 20, 2025
    What to do if TrojanLabel Industrial Equipment displays 'Printhead Missing QA' error?
    • D
      davidrobertsAug 20, 2025
      If your TrojanLabel Industrial Equipment shows a 'Printhead Missing QA' error, it means the printhead isn't installed or the QA chip can't be read. If installed, try cleaning the contact pins and reinserting the printhead. If that doesn't work, try another printhead or contact support.
  • J
    jacksontonyAug 23, 2025
    Why the bottom of the label looks unfinished, showing a yellow/green line on TrojanLabel Trojan 2 Industrial Equipment?
    • J
      jennifer38Aug 23, 2025
      If the bottom of the label looks unfinished with a yellow/green line on your TrojanLabel Industrial Equipment, it's because the image is being truncated by the print size. To fix this, change the BOF to allow the print head to print the full image, as the printhead stops printing after Y, K, and C are printed.
  • R
    ryoungAug 26, 2025
    What to do if TrojanLabel Industrial Equipment displays 'PRINTHEAD FAULTY' error?
    • J
      julie15Aug 26, 2025
      If you see a "PRINTHEAD FAULTY" error on your TrojanLabel Industrial Equipment, it indicates a communication error with the printhead, meaning one or more segments cannot be read. Contact support, try another printhead, or check/replace the RJ45 cables for printhead communication with Cat5e or Cat6 cable versions.
  • K
    Kerri HendersonAug 28, 2025
    What to do if TrojanLabel Industrial Equipment displays a 'Missed TOF Error'?
    • M
      Michele AdamsAug 28, 2025
      If your TrojanLabel Industrial Equipment displays a 'Missed TOF Error', it could be due to a short gap size. If the TOF mode is continuous, adjust the “Gap Size” in media settings. Also, ensure the label gap is within the supported range and the label gap/blackmark sensor is calibrated if the TOF mode is set to diecut or blackmark.
  • N
    nmclaughlinAug 30, 2025
    What to do if TrojanLabel Trojan 2 displays 'Maintenance Jam' error?
    • W
      williamleeAug 30, 2025
      If your TrojanLabel Industrial Equipment displays a 'Maintenance Jam' error, it means the maintenance tray is blocked or its position is not calibrated. Try restarting the user interface and print engine using the red button at HOME ->Settings->Network menu, which calibrates the maintenance tray during startup. Also, manually move the maintenance tray to see if it moves freely on the rails, then restart the print engine.
  • C
    Chelsea CunninghamSep 2, 2025
    Why the TrojanTwo tab is not displayed on the screen of TrojanLabel Industrial Equipment?
    • T
      Timothy CoxSep 2, 2025
      If the TrojanTwo tab is not displayed on the screen of your TrojanLabel Industrial Equipment, it might be due to a damaged printhead (scratched nozzles causing a short circuit) or a damaged print job in the job library. Remove the printhead and install another one.
  • K
    Kimberly HarrisonSep 4, 2025
    What causes 'Data Path Underrun Error' on TrojanLabel Trojan 2?
    • M
      Mr. Samuel SheaSep 4, 2025
      If your TrojanLabel Industrial Equipment displays a 'Data Path Underrun Error', ensure preview generation is not set to ‘Instantly’, reduce image complexity, reduce compression when using RIP software, and check the artwork file design for overreaching background objects.
  • T
    Tina HenrySep 7, 2025
    What to do if one or more ink lines are not filling up with ink on TrojanLabel?
    • P
      Patrick MartinSep 7, 2025
      If one or more ink lines are not filling up with ink in your TrojanLabel Industrial Equipment, it is because excess air has been introduced into the ink system, causing pressure loss. Perform a manual wet wipe on the printhead. Reinsert the printhead.
  • K
    Kristin MoralesSep 9, 2025
    What does error (1) on TrojanLabel Trojan 2 mean?
    • D
      Daniel BrownSep 9, 2025
      If the web status display of your TrojanLabel Industrial Equipment shows Error (1) after pressing the Green start button, it means the web-path routine failed during startup. Press the emergency button, wait 5 seconds, and release it. Then, press the Start button to restart the web-path initialization.

Summary

Certificate of Compliance and Safety Information

Introduction

Original instructions for the Trojanlabel press, covering purpose, accessibility, and knowledge requirements for operators.

General Information

Details about the manufacturer, machine designation, and specifications on the machine's data plate.

Overview and Application

Describes machine components, intended use for printing labels, and warnings against foreseeable misuse.

Setting Up the TrojanTwo

Moving and Physical Setup

Guidance on moving the machine using wheels and ensuring stable, level placement.

Cabling (Network and Power)

Instructions for connecting power and Ethernet cables for operation and network connectivity.

Power On

Visible Safety Check

Pre-power on inspection to ensure no foreign objects interfere with the print engine or web path.

Power On Process

Step-by-step guide on powering on, initializing the web path, and confirming operational status.

Installing Ink Tanks and Printhead

Procedures for installing ink tanks and the printhead cartridge, including unpacking and handling.

Threading the Machine

Unwinder and Rewinder Roll Direction

Instructions for correctly orienting label rolls on the unwinder and rewinder based on coating side.

Threading from Scratch

Step-by-step guide to threading the machine with new material, including sensor adjustments.

Threading Using the Currently Threaded Material

Procedure for splicing existing material onto a new roll using a splicing table and tape.

Adjusting Label Edge Sensor

Details on how to align the label edge sensor for optimal roll-up performance and alignment.

Calibrate the Web Path (Paper)

Calibrate the Web Path (Paper)

Procedure to calibrate the machine's web path, ensuring correct media handling and readiness for printing.

Select and Queue Print;Start Job

Select and Queue Print;Start Job

Steps for selecting jobs, setting copies, and initiating the print queue from the job library.

Pause, Resume or Stop Print Job

Pause, Resume or Stop Print Job

Instructions on managing print jobs by pausing, resuming, or stopping them via the interface.

Moving the Web

Moving the Web

How to move the label web backward and forward at different speeds using the handling menu.

Changing Label Material

Changing Label Material

Reference to the procedure for threading the machine, detailed in Chapter 4.

Printing Modes

Continuous Printing Mode

How to select continuous mode, its characteristics, and gap settings.

Diecut Printing Mode

How to select diecut mode, its characteristics, and sensor calibration.

Blackmark Printing Mode

How to select blackmark mode, its characteristics, and sensor calibration.

Gap Size and Speeds

Recommended minimum gap sizes based on print speed for optimal performance.

Shutting Down the TrojanTwo Press

Shutting Down the TrojanTwo Press

Procedure for safely shutting down the machine, including the controller and power supply.

Driver Installation and Features

Driver Installation

Steps to install the TrojanTwo printer driver on a PC, including license agreement and network setup.

Driver Features and Functions

Overview of the driver's capabilities, including orientation, media settings, color selection, and page management.

Software Features

Right Status Bar

Explanation of status bar indicators and their meanings, such as system state, error state, and ink levels.

General Settings (HOME Menu)

Navigation and configuration options within the HOME menu, including Overview, Settings, Statistics, and Shutdown.

TrojanTwo Handling (TrojanTwo Tab)

Comprehensive features within the TrojanTwo tab, covering handling, maintenance, job management, and media settings.

Updating Software and Firmware

Updating via Online Updater

Process for updating software and firmware over the internet using the online updater.

Updating via Offline Updater

Method for updating software and firmware using an offline package downloaded from the extranet.

Maintenance

Regular Cleaning;Checking Tasks

Procedures for cleaning the machine's rollers, including the NIP roller and other rollers.

Emptying Waste Ink Bottle

How to safely empty the waste ink bottle, noting hazardous waste considerations.

Replacing the Wiper Roller

Step-by-step guide on replacing the worn wiper roller, including required equipment.

Manual Printhead Wiping

Instructions for performing manual printhead wiping to clean nozzles and maintain print quality.

Trouble Shooting

Error States

A comprehensive list of web status display errors, their causes, and troubleshooting steps or contact information.

Error Messages on Screen

Explanation of common error messages that appear on the screen and their troubleshooting.

Firmware Update Failure

Guidance on resolving issues that occur during firmware updates, including recovery steps.

Slitter for the TrojanTwo

Purpose

Description of the slitter option, its functionality with die-cut labels, and its blades.

Safety Labels

Information on applying warning labels related to oscillating blades when the slitter is installed.

Replacing Blades

Procedure for replacing the slitter blades, including safety precautions and steps.

Software Settings and Usage

How to enable and configure the slitter function within the TrojanTwo user interface.

TrojanLabel Trojan 2 Specifications

General IconGeneral
Print TechnologyInkjet
Print LengthUnlimited
ConnectivityEthernet, USB
Operating System CompatibilityWindows
Max Print Speed12 inches/second
Ink TypeSolvent

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