Unitrol SOLUTIONi User Manual

SOLUTION INSTALLATION
FUNCTION
SECTION
PAGE
NUMBER
UNPACK
A1
1
LOCATION
A2
1
MOUNTING
A3
1
Mounting 9180i, 9180iD, and 9180iL
A3.1
1
Mounting 9180iM
A3.2
1
LINE VOLTAGE CONNECTION
A4
2
POWER CABLE HOLE
A4.1
2
INCOMING POWER connection
A4.2
2
GROUND WIRE
A5
3
Connection of CONTROL WIRES
A6
3
INITIATION and SOLENOID holes
A6.1
3
WIRING 9180iM, 9180iL, and 9180iD
A6.2
4
CONNECTION for all controls
A6.3
4
SCR OVERTEMPERATURE switch
A7
4
TRANSFORMER OVERTEMP switch
A8
5
LOW WATER FLOW switch
A9
5
WATER to SCR CONTACTOR
A10
5
Mounting the REMOTE CONSOLE
A11
6
LOCATION
A11.1
6
BRACKET
A11.2
6
PLUG IN console
A11.3
6
ROUTE CABLE
A11.4
6
CLOSING UP
A11.5
7
LINE VOLTAGE selection
A12
7
HOOKUP DIAGRAM for REMOTE
CONSOLE controls (9180i…)
-
8
HOOKUP DIAGRAM for NON REMOTE
CONSOLE controls (9180iM…,
9180iL…, 9180iD…)
-
10
LED TROUBLE SHOOTING page for
NON REMOTE CONSOLE controls
(9180iM…, 9180iL…, 9180iD…)
-
13
LED TROUBLE SHOOTING page for
REMOTE CONSOLE controls (9180i…)
-
14

Unitrol SOLUTIONi Specifications

General

Protection	IP20
Output Voltage	Max. 120 V DC
Communication Interface	Modbus
Protection Features	Overvoltage, Overcurrent, Short Circuit
Input Voltage Range	100-240V AC
Frequency Range	50/60Hz

Summary

SECTION A: INSTALLATION

LINE VOLTAGE CONNECTION

Instructions for connecting the line voltage to the control unit.

GROUND WIRE

Instructions for properly connecting the ground wire for safety.

CONNECTION OF CONTROL WIRING

Connecting control wiring, including foot pedal and limit switches.

LINE VOLTAGE SELECTION

Verifying and setting the correct line voltage for the control.

SECTION B: FIRST TIME CONTROL SETUP

Let's get started

Initial setup procedure using the Master Setup Program button.

SETTING TIP FORCE SYSTEM

Setting up the tip force calculator and window parameters.

CYLINDER AREA

Entering the weld cylinder's area in square inches.

IDENTIFYING TYPE OF WELDER

Identifying the type of welder to configure the system correctly.

HEAD WEIGHT

INITIATION MODES

SETTING SECONDARY CURRENT MONITORING SYSTEM

HEAT SETTING MODES

DOING THE LEARN CURVE

Performing the Learn Curve procedure to teach the control welding current.

SECTION C: SOLUTION PERSONALIZATION

SETTING COUNTING SYSTEM

SETTING SECURITY SYSTEM

SETTING SECURITY LEVEL

HEAT CHANGE “ON THE FLY"

FAULT RESET MODE

SETTING MODE FOR CURRENT MONITOR

CONFIGURE SVO OUTPUT

FULL or HALF CYCLE COUNT

SECTION D: SOLUTION IN PRODUCTION

ENTERING A WELDING PROGRAM

WELDING SEQUENCES

BASIC WELDING SEQUENCE

START WELDING

CHANGING HEAT% ON THE FLY

USING THE DIFFERENTIAL PRESSURE TRANSDUCER

RWMA WELDING SCHEDULES

ELECTRONIC PRESSURE REGULATOR OPTION 9181-16