SECTION 7: ILLUSTRATED PARTS LIST
7 - 22 090189-OP_r0 (JUNE-2022)
VANAIR MANUFACTURING, INC.
(844) VAN-SERV • www.vanair.com
Cap•Start Hydraulic-Driven
12V/24V • Battery Starter • Charger
7.10 WIRING DIAGRAM
281318_r0
277956
U-CAP 1
277956
U-CAP 2
MACHINE
CONTROL
MODULE
CONNECTOR A
MOLEX 348302001
(20PIN)
CONNECTOR B
MOLEX 348302002
(20PIN)
HALL EFFECT
SENSOR
A-1
A-2
A-4
A-5
A-6
A-3
GND
GND
GND
OUT 07
+Vin Con
+Vin Sw
PIN 1
PIN 2
PIN 3
PIN 4
PIN 5
USED
+12V
GND
CAN-H
CAN-L
B-11
B-12
B-14
B-4
B-1
B-10
B-2
B-13
B-3
B-8
B-7
B-9
B-6
B-5
GND
IN 05
OUT 05
OUT 04
OUT 03
OUT 02
OUT 01
IN 16
IN 04
IN 03
IN 06
+12V
IN 07
GND
54
321
D
C
B
A
5A FUSE
10A FUSE
A
B
SOLENOID
VALVE CONN.
CUSTOMER
CONNECTOR
ALTERNATOR
240A DC
+FIELD
-FIELD
HMI 277096
HIGH AMPERAGE
JUMPER CABLES
6A DIODE
HARNESS: 277892-02
M12 5-PIN A-CODED
HARNESS:
282040
HARNESS:
282039
CLAMP (-)
RELAY 1
RELAY 2
RELAY 3
RELAY 4
RELAY 5
CLAMP (+)
CAP 2 (-)
CAP 1 (+)
CAP 2 (+)
GND
FLD NEG
FLD POSFLD PWR
CTRL PWR
GND
NAME DESCRIPTION
CUSTOMER CONN. A
CUSTOMER CONN. B
CUSTOMER CONN. C
CUSTOMER CONN. D
+12VDC INPUT FROM A SWITCHED POWER SOURCE ON THE HOST VEHICLE
+12VDC INPUT FROM FROM THE HOST VEHICLE BATTERY
-12VDC INPUT FROM THE HOST VEHICLE GROUND OR BATTERY NEGATIVE
+12VDC OUTPUT SIGNAL FOR REMOTE INDICATOR OF HYDRAULIC MOTOR BEING ON
NAME
DESCRIPTION
RELAY 1
RELAY 2
RELAY 3
RELAY 4
RELAY 5
CONNECTS: ALTERNATOR POS (+) & CAP 2 POS (+), TO: JUMPER CABLE POS (+)
CONNECTS: CAP 1 POS (+) & CAP 2 POS (+) IN PARALLEL. FOR CAP CHARGE & 12V START MODE
CONNECTS CAPACITORS IN SERIES FOR 24V MODE
CONNECTS CAPACITORS IN PARALLEL FOR CAP CHARGE & 12V START MODE
GROUND SAFETY; CONNECTS CAP / ALT NEG.(-) TO NEG.(-) JUMPER CABLES FOR VEHICLE
CHARGE / VEHICLE START