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Vertiv Liebert Mini-Mate MT048 User Manual

Vertiv Liebert Mini-Mate MT048
80 pages
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Liebert®
Mini-Mate™ VariableCapacity
ThermalManagementSystems
Installer/User Guide
3, 4 and5 Ton(10.5, 14 and 17.5 kW) Capacity, Ceiling-mounted,60Hz

Table of Contents

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Vertiv Liebert Mini-Mate MT048 Specifications

General IconGeneral
BrandVertiv
ModelLiebert Mini-Mate MT048
CategoryControl Systems
LanguageEnglish

Summary

IMPORTANT SAFETY INSTRUCTIONS

Agency Listed

Details CSA certification for standard 60-Hz units to harmonized safety standards.

NOMENCLATURE AND COMPONENTS

Mini-Mate Model-number Nomenclature

Describes each digit of the 25-digit configuration number for model identification.

Component Location

Details unit component locations described in submittal documents and lists relevant drawings.

PRE-INSTALLATION PREPARATION AND GUIDELINES

Planning Dimensions

Provides unit dimensions from submittal documents and lists relevant planning drawings.

Location Considerations

Discusses evaporator mounting, condensing unit placement, and general installation location factors.

Location Considerations for Outdoor Condensing Unit

Offers specific guidelines for selecting an optimal location for the outdoor condensing unit.

Connections and System Setup

Covers requirements for unit drain, electrical service, and routing of wiring, piping, and ductwork.

Operating Conditions

Defines the recommended operating envelopes for cooling, humidification, and heating modes.

Mini-Mate Unit Weights

Equipment Inspection and Handling

PIPING AND REFRIGERANT REQUIREMENTS

Refrigerant Piping and Charging

Details requirements for refrigerant piping and safe charging procedures to prevent system damage.

Refrigerant Piping Guidelines for Air-cooled Systems

Provides specific guidelines for installing refrigerant piping on air-cooled systems, including brazing and insulation.

Refrigerant-line Sizes and Equivalent Lengths

Lists recommended refrigerant line sizes based on equivalent pipe lengths for system installation.

Refrigerant Charge Requirements

Explains how to calculate refrigerant charge requirements by summing unit and piping charges.

Additional Oil Requirements for Digital-scroll Compressors

Addresses additional oil requirements for digital-scroll compressors to prevent lubrication issues and warranty voidance.

Drain and Humidifier Piping

Water-supply line to the Humidifier

Details the requirements for connecting the water supply line to the optional steam-generating humidifier.

Drain Line Installation Requirements

Provides essential requirements for installing the condensate drain line to prevent water backup and damage.

Condensate-drain Pump Kit

ELECTRICAL CONNECTION REQUIREMENTS

Low-voltage Electrical Field Connections

Explains low-voltage wiring connections for iCOM controller, sensors, and condensing units.

INSTALLATION

Installing Ceiling-mounted Evaporators

Provides instructions and safety warnings for mounting ceiling-mounted evaporator units.

Installing Suspension Rods and Mounting Ceiling Units

Details the process of installing suspension rods and securely mounting the ceiling unit.

Installing Air-distribution Components for Evaporators

Describes the installation of air distribution components like filter boxes and plenums.

Installing a Bottom-discharge Grille for 4-ton and 5-ton Models

Describes the installation of the optional bottom-discharge grille for 4- and 5-ton units.

Guidelines for Ducted Systems

Provides guidelines for fabricating and installing ductwork for proper system operation and noise control.

CHECKLIST FOR COMPLETED INSTALLATION

Moving and Placing Equipment

Checks for proper unpacking, placement, and securing of the unit before operation.

Electrical Installation Checks

Verifies correct electrical supply, wiring connections, grounding, and component rotation.

Piping Installation Checks

Confirms proper refrigerant piping, leak checks, evacuation, charging, and drain line installation.

Other Installation Checks

Covers final checks for ducting, filters, fasteners, control settings, and sealing of openings.

INITIAL START-UP CHECKS AND COMMISSIONING PROCEDURE FOR WARRANTY INSPECTION

MAINTENANCE

Filters

Provides guidance on filter installation and replacement to ensure proper airflow and prevent collapse.

Filter-replacement

Step-by-step instructions for safely disconnecting power, replacing filters, and testing the clog switch.

Blower Drive System-EC Fans

Details safety precautions and maintenance for EC fan systems, including impellers and bearings.

Fan Impellers and Bearings Maintenance

Instructions for inspecting fan impellers and checking bearings for wear, noting they are maintenance-free.

Protective Features

Explains protective features like overtemperature and rotor position detection that cause motor shutdown.

Fan Assembly Troubleshooting

Covers safety hazards and troubleshooting procedures for fan assembly modifications and operation.

Direct-drive Blower System

Covers monthly inspection of motor mounts, fan bearings, and impellers for debris and wear.

Steam-generating Humidifier Maintenance

Provides safety warnings and procedures for maintaining the steam-generating humidifier, including canister replacement.

Operating the Humidifier

Explains the operational cycle of the steam cylinder, including fill valve, current flow, and drain cycles.

Replacing the Canister

Step-by-step instructions for replacing the disposable steam cylinder, including safety precautions.

Circuit Board Adjustments

Details the function of potentiometers on the control board for adjusting humidifier capacity and drain cycles.

Humidifier Troubleshooting

Provides a troubleshooting guide for common humidifier operational issues and their remedies.

Condensate-drain and Condensate-pump System Maintenance

Outlines maintenance for condensate drain, pump, electric reheat, and TXV systems.

Condensate Drain

Recommends checking and clearing obstructions in tubing during routine maintenance of the condensate drain.

Condensate Pump

Outlines safety precautions and maintenance steps for the condensate pump, including cleaning and inspection.

Electric Reheat Maintenance

Covers inspection and cleaning of electric reheat elements and tightening of support hardware.

Thermostatic Expansion Valve (TXV) Maintenance

Explains the function of the TXV and how to determine and adjust superheat settings.

Determining Suction Superheat

Provides a method for measuring and calculating suction superheat to assess TXV operation.

Adjusting Superheat Setting with the TXV

Details the procedure for adjusting the TXV stem to modify the superheat setting.

PREVENTIVE MAINTENANCE CHECKLIST

Evaporator/Filters

Checks for filter condition, grille area, coil cleanliness, and condensate pan/drain integrity.

Blower Section (Direct Drive)

Inspects impellers for debris and checks motor bearings for good condition.

Blower Section (EC fan)

Verifies mounting bolts, fan guards, impellers, air sail switch, and motor amp draw.

Reheat (if equipped)

Inspects elements, checks wiring connections, and measures reheat amp draw.

Steam Generating Humidifier (if equipped)

Checks humidifier components including drain, fill valve, steam hose, canister, electrodes, and amp draw.

Condensate Pump (if equipped)

Checks the condensate pump sump, float operation, discharge check valve, and drain lines.

Overflow Drain Pan (Ducted Units - If Equipped)

Verifies drain connection, line condition, and water detection system operation.

Electrical Panel

Checks fuses, contactors for pitting, and re-torques wire connections.

Controls

Verifies control operation, changeover devices, and water-detection devices.

Refrigeration Piping

Checks refrigerant lines for security, rubbing, leaks, and filter drier temperature drop.

APPENDICES

Appendix A: Technical Support and Contacts

Provides contact information for Vertiv technical support and service in the United States and globally.

Technical Support/Service in the United States

Lists Vertiv Corporation, Thermal Management, Channel, and AC/DC Power product support numbers.

Locations

Provides physical addresses for Vertiv headquarters in the US, and offices in Europe and Asia.

Appendix B: Submittal Drawings

CABINET DIMENSIONAL DATA 4 & 5 ΤΟΝ DIRECT EXPANSION FAN/COIL MODULE

PRIMARY CONNECTION LOCATIONS 4 & 5 ΤΟΝ DIRECT EXPANSION FAN/COIL MODULE

ELECTRICAL FIELD CONNECTIONS 4 & 5 ΤΟΝ DIRECT EXPANSION FAN/COIL MODULE

GENERAL ARRANGEMENT SPLIT SYSTEMS W/ AIR COOLED CONDENSING UNIT

OPTIONAL FIELD INSTALLED CONDENSATE PUMP CONNECTION LOCATIONS 4 & 5 ΤΟΝ MODELS

DIMENSIONAL DATA OPTIONAL FILTER BOX & DISCHARGE DUCT FLANGE 4 & 5 ΤΟΝ MODELS

COMPONENT LOCATION DIAGRAM 4&5 ΤΟΝ EVAPORATOR UNIT

GENERAL ARRANGEMENT, DIMENSIONAL DATA & FIELD CONNECTIONS LIEBERT ICOMTM WALLMOUNT DISPLAY

CABINET DIMENSIONAL DATA 3 ΤΟΝ DIRECT EXPANSION FAN/COIL MODULE

PRIMARY CONNECTION LOCATIONS 3 ΤΟΝ DIRECT EXPANSION FAN/COIL MODULE

ELECTRICAL FIELD CONNECTIONS 3 ΤΟΝ DIRECT EXPANSION FAN/COIL MODULE

3 ΤΟΝ GENERAL ARRANGEMENT, DIMENSIONAL DATA & FIELD CONNECTIONS LIEBERT ICOMTM WALLMOUNT DISPLAY

DIMENSIONAL DATA OPTIONAL FIELD INSTALLED FILTER BOX & DISCHARGE DUCT FLANGE 3 ΤΟΝ MODEL

OPTIONAL FIELD INSTALLED CONDENSATE PUMP CONNECTION LOCATIONS 3 ΤΟΝ MODEL

OPTIONAL FIELD INSTALLED AIR DISTRIBUTION PLENUM 3 ΤΟΝ MODEL

COMPONENT LOCATION DIAGRAM 3 ΤΟΝ EVAPORATOR UNIT

UNIT TO UNIT NETWORK CONNECTIONS TWO 3 ΤΟΝ UNITS NETWORKED

UNIT TO UNIT NETWORK CONNECTIONS TWO 4-5 ΤΟΝ UNITS NETWORKED

4 & 5 ΤΟΝ OPTIONAL SUPPLY GRILLE DIMENSIONAL DATA

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