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Vollmer MAP 200 - User Manual

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OPERATING
INSTRUCTIONS
MAP 200 / 400
Machine for the automatic levelling of band saw
blades
Page: Issue: 980107-fr-01

Table of Contents

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Summary

FORWARD

SAFETY REGULATIONS

Explanation of Symbols

Details warning signs and symbols used in the manual for safety information.

Safety in Transport

Guidelines for loading, lifting, and moving the machine safely.

Safety in Machine Operation

Covers general operation, set-up mode, safety devices, and staff qualifications.

Safety in Maintenance and Repair

Outlines procedures for maintenance, repairs, and general troubleshooting safety.

Intended Purpose and Manufacturer Liability

Defines the machine's specific function and manufacturer liability for misuse.

Specific Hazard Information

Highlights potential dangers associated with hydraulic and pneumatic systems.

TECHNICAL CHARACTERISTICS

INSTALLATION SITE REQUIREMENTS

Foundation and Floor Requirements

Details requirements for floor load-bearing capacity and anti-slip surface.

Installation Space Requirements

Outlines the necessary clearance around the machine for operation and maintenance.

NOTES ON TRANSPORT AND INSTALLATION

Slinging Points for Lifting

Identifies specific points for attaching load-carrying equipment for lifting.

Machine Packaging Details

Describes the packaging standards and procedures for shipping.

Transporting the Machine

Explains how to transport the machine using fork lift trucks or rollers.

Guidelines for Intermediate Storage

Guidelines for storing the machine properly before assembly.

Removing Rust Protection

Instructions on how to remove protective agents from the machine.

Machine Installation Procedure

Details the process of fixing the machine securely to the floor.

PREPARATIONS FOR START-UP

Electrical Connection and Motor Direction Check

Details connecting the main power supply and checking motor rotation.

Compressed Air Supply Connection

Instructions for connecting the compressed air supply to the machine.

PREPARATION FOR START UP

Identification of Machine Elements

Identifies the main structural and functional components of the machine.

Designation of Operation Elements

Labels and identifies the various operation elements and controls on the machine.

Control Panel Functions

Explains the functions of the control panel buttons, indicators, and display.

PROGRAM DESCRIPTION

Description of Operating Cycle

Details the sequence of operations and states within the levelling process.

Display of Incorrect Settings

Lists and explains error messages for incorrect machine settings or conditions.

OPERATING INSTRUCTIONS

Procedure for Blade Installation

Step-by-step guide for correctly installing the band saw blade.

Standard Machine Adjustments

Covers recommended initial settings for levelling tolerance and cycle number.

Adjusting Blade Thickness

Instructions for adjusting the machine based on blade thickness.

Adjusting the Measure Reference

Steps for adjusting the measuring system reference for accurate levelling.

Automatic Operation Procedures

How to start and manage the automatic levelling cycle.

MAINTENANCE INSTRUCTIONS

General Cleaning Instructions

General instructions and recommendations for cleaning machine parts.

Lubrication and Roller Maintenance

Details on lubricating the measuring device carriage and cleaning rollers.

CONSUMABLES, ACCESSORIES AND OPTIONS

Approved Grease for Use

Lists recommended grease types with order numbers for use in the machine.

Approved Cleaning Agents

Lists recommended cleaning products with order numbers.

DIAGNOSIS

COMPLEMENTARY DEVICES

LAYOUTS AND DIAGRAMS

Dimension Layout for MAP 200

Provides dimensional drawings for the MAP 200 model.

Dimension Layout for MAP 400

Provides dimensional drawings for the MAP 400 model.

Foundation Layout for MAP 200

Shows the required foundation layout for the MAP 200 model.

Foundation Layout for MAP 400

Shows the required foundation layout for the MAP 400 model.

Diagram for Transport Instructions

Illustrates the correct procedure for transporting the machine.

Electrical and Pneumatic Schematics

Provides electrical and pneumatic circuit diagrams for the machine.

Vollmer MAP 200 Specifications

General IconGeneral
BrandVollmer
ModelMAP 200
CategoryLaser Level
LanguageEnglish