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Wacker Neuson
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RD18
Wacker Neuson RD18 User Manual
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Wacker Neuson
Produktion GmbH & Co. KG
Wackerstraße 6
85084 Reichertshofen, Germany
www.wackerneuson.com
T
el.: +49 (0) 8453 340 32 00
Order no. 5100055889
Language en
193
Table of Contents
Table of Contents
4
Preface
11
Preface
12
Preface to the Instruction Manual
12
Product Information
12
Guarantee
12
Modifications/Reservations
13
Packaging and Storage
13
Signs and Symbols
13
Explanation of Abbreviations
14
Warning Notes
15
Documentation
16
Use
17
Intended Use
17
Abnormal Use
17
Residual Risks
18
Climatic Conditions
18
Environmental Protection
20
Disposal
21
Type Plate
22
Noise and Vibration Requirements
27
Personnel
28
Qualification and Duties
28
General Safety Instructions
30
Driving on Public Roads
31
Danger Zone
32
Description
33
Information on the Machine
33
Technical Characteristics
33
List of Auxiliary Equipment
35
General View of Machine
36
Chassis/Safety Devices
36
Rops
36
Stickers on the Machine
37
Consumable Fill Holes
42
Control Stand
43
Seat Console
43
Operating Station Controls
43
Steering Column
44
Control Panel
44
Drive Lever
45
Drive Unit/Diesel Engine
46
Hydraulic Oil Supply
47
Electrical System
48
Transmission
49
Steering System
50
Water System
51
Water Sprinkling System
51
Additive Sprinkling
51
Dynamic Compaction System
52
Operation
53
Important Information about Operating the Machine
53
Safety Strut
55
Loading and Transporting
57
Functional Tests before Starting Work
65
Access to the Machine
66
Access to the Driver's Platform
66
Adjusting the Driver's Seat
68
Using the Seat Belt
71
Adjusting the Working Mirror and Rear-View Mirror
73
Opening and Closing the Engine Hood
74
On-Board Power Supply/Battery Isolation Switch
75
Switching the Electrical System on and off
76
Switching the Signal Horn and Lighting on and off
77
Starting the Machine
79
Driving
81
Seat Contact Switch
82
Adjusting the Engine Speed
83
Driving in Normal Operation
83
Stopping the Machine in Normal Operation
85
Stopping the Machine in an Emergency - EMERGENCY STOP
86
Stopping the Machine Because of a Fault
88
Driving with the Dynamic Compaction System
90
Switching the Compaction System on and off
91
Driving with Water Sprinkling System
93
Driving with Additive Sprinkling System
95
Track Offset
96
Adjusting Scrapers
97
Rigid Drum Scraper
97
Top Drum Scraper
97
Bottom Drum Scraper
98
Tyre Scraper
98
Operation Monitoring
100
Control Panel - Fill Level Control Indicator
102
Control Panel - Info Display/System Info
103
Switching Diesel Engine off
104
Automatic Engine Stop
105
Shutting down and Leaving the Machine Safely
106
Towing the Machine
107
Preparing the Machine for Towing
107
Depressurising the Hydraulic System
108
Releasing the Spring-Operated Brake
109
After Towing/Before Repair
109
Start with Jump Leads
111
Shutting down
113
Temporarily Shutting down the Machine and Starting It up Again
113
Permanently Shutting down and Disposing of the Machine
114
Maintenance
116
General Maintenance Instructions
116
Important Information about Maintenance Works
116
Running-In Instructions
119
Maintenance Overview
120
Welding Work on the Machine
122
Chassis/Safety Devices
124
Basic Maintenance Work
124
Checking and Replacing Steps/Slip-Resistant Surface
124
Checking the EMERGENCY STOP Function
125
Checking that the Parking Brake Is Working Properly
126
Checking that the Seat Contact Switch Is Working Properly
126
Control Stand
128
Checking that the Drive Lever Is Working Properly
128
Drive Unit/Diesel Engine
129
Lubricating Oil Change Intervals
130
Maintenance Points on the Diesel Engine When Changing Oil
130
Replacing the Filter Cartridge on the Fuel Filter
131
Replacing the Filter Cartridge for the Fuel Prefilter
132
Check and Clean the Dust Discharge Valve at the Air Filter
133
Check the Air Filter
133
Replacing Air Filter Cartridge
134
Replacing the Safety Cartridge at the Air Filter
134
Checking/Cleaning the Radiator
135
Checking the Coolant Fill Level
136
Changing the Coolant
137
Hydraulic Oil Supply
139
Checking the Hydraulic Oil Fill Level
139
Changing the Hydraulic Oil and Ventilation Filter
140
Replacing the Filter Insert in the Pressure Filter for the Hydraulic System
141
Electrical System
142
Starter Battery
142
Transmission
145
Checking Roller Drum/Tyre Scraper
145
Cleaning Roller Drum/Tyre Scraper
145
Adjusting/Replacing the Drum Scraper
145
Adjusting/Replacing the Tyre Scraper
146
Lubricate the Scraper Stop Lever
147
Check that Wheel Nuts/Wheel Bolt Connections Are Tight
148
Checking Air Pressure in the Tyres
148
Changing the Tyres
149
Steering System
152
Lubricating the Articulated Joint Bearings
152
Lubricating the Steering Cylinder Pins
152
Water Sprinkling
154
Checking the Fill Level
154
Checking the Spray Nozzles
154
Cleaning Sprinkler Nozzles
156
Cleaning the Filter for the Water-Sprinkling System
156
Emptying and Cleaning the Water-Sprinkling System
157
Emptying and Cleaning the Additive-Sprinkling System
158
Dynamic Compaction System
160
Checking the Damping Elements
160
Tables
161
Technical Data
161
Engine Oil
161
Fuel
163
Cooling Liquid (Coolant)
164
Hydraulic Oil (Mineral Oil)
165
Biodegradable Hydraulic Oil
166
Overview of Lubricant Details
167
Starting Torques
168
Technical Data
169
Rd18-80
169
Rd18-100
173
RD18-100C
173
Dimension Sheet
175
Rd18-80
175
Rd18-100
176
RD18-100C
176
Fuses
177
Engine Compartment
177
Steering Column
177
Diagnostic Code
179
Auxiliary Equipment
180
Roll-Over Protection Structure (ROPS)
181
Falling-Object Protective Structure (FOPS)
183
Rotating Beacon
184
Overview
184
Description
184
Fitting/Removing
184
Operation
186
Maintenance
187
Anti-Freeze Filling System for Water Sprinkling
188
Overview
188
Description
188
Operation
188
Bypass Filter for Hydraulic Oil
190
Overview
190
Maintenance
190
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Wacker Neuson RD18 Specifications
General
Brand
Wacker Neuson
Model
RD18
Category
Construction Equipment
Language
English
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