WAGNER Basic 8000 User Manual

Spray wall
Basic 8000
Translation of the Original Operating Manual
For professional use.
Always observe the information in this manual, particularly the safety
instructions and the warning instructions. Store the manual in a safe place. Edition: 07/2022

WAGNER Basic 8000 Specifications

General

Brand	WAGNER
Model	Basic 8000
Category	Paint Sprayer
Language	English

Summary

1 About these Instructions

1.1 Preface

Introduction to the operating manual's content, purpose, and availability.

1.2 Warnings, Notices and Symbols

Explains the meaning and importance of warning instructions, notices, and symbols used in the manual.

1.3 General Characters and Symbols

Defines general characters and symbols used to convey specific meanings and actions within the manual.

1.4 Languages, Abbreviations, and Terminology

Lists available manual languages, common abbreviations, and defines key terminology for clarity.

2 Using in Accordance with the Instructions

2.1 Device Type and Intended Use

Identifies the device as a spray wall and specifies its intended application, prohibiting misuse.

2.2 Explosive Areas and Working Materials

States the device is not approved for explosive atmospheres and lists processable working materials.

2.3 Misuse Warnings

Warns against improper usage of the device, highlighting potential risks of injury and property damage.

3 Identification

3.1 CE Identification

Mentions the CE marking and reiterates the device's non-approval for potentially explosive atmospheres.

3.2 Type Plate Information

Explains the information presented on the device's type plate, including manufacturer and technical details.

4 Basic Safety Instructions

4.1 Operator Safety Instructions

Covers operator safety including electrical hazards, safe work environment, and required personnel qualifications.

4.2 Personnel Safety Instructions

Details safety for all personnel, including PPE, handling, grounding, electrical hazards, and maintenance.

5 Description

5.1 Components Overview

Details the main components of the Basic 8000 spray wall and lists its key features.

5.2 Extent of Delivery

Lists the items included in the standard equipment delivery, alongside their order numbers.

5.3 Technical Data

Provides comprehensive technical specifications for the device, including dimensions, electrical, and pneumatic data.

6 Assembly and Commissioning

6.1 Personnel Training and Storage

Specifies required training for assembly/commissioning personnel and outlines storage conditions for the device.

6.2 Installation and Transportation

Details installation conditions and provides critical safety guidelines for transporting the device.

6.3 Delivery and Assembly Sequence

Shows the delivery condition and provides a step-by-step guide for assembling the spray wall.

6.4 First Commissioning and Grounding

Guides initial system setup, activation, and details the essential procedures for grounding the entire system.

6.5 Safety Checks and Startup

Covers safety checks, testing before commissioning, and procedures for starting up the system.

7 Operation

7.1 Operator Training and Tasks

Emphasizes the need for qualified operating personnel and outlines essential operational tasks and checks.

7.2 System Operation Procedures

Details procedures for switching the system on and off, and performing a paint change.

8 Cleaning and Maintenance

8.1 Cleaning Procedures

Covers cleaning personnel, instructions, procedures, and setting cleaning intervals for the system.

8.2 Maintenance Instructions and Checks

Provides maintenance instructions, safety checks, procedures, and compressed air tank maintenance.

9 Inspections in Accordance with DIN EN 50177: 2009

9.1 Abbreviations

Lists abbreviations used in the inspections section for easy reference.

9.2 Inspection Overview Table

Provides a detailed table of inspection types, requirements, and inspection intervals according to DIN EN standards.

10 Troubleshooting and Rectification

Malfunctions and Solutions

Lists common system malfunctions, their potential causes, and recommended rectification steps.

11 Disassembly and Disposal

11.1 Disassembly Procedure

Provides essential instructions and safety warnings for safely disassembling the WAGNER system.

11.2 Disposal Guidelines

Outlines guidelines for properly separating and disposing of materials according to statutory requirements.

12 Accessories

Accessory Catalog

Catalog of optional accessories available for the spray wall, including order numbers and illustrations.

13 Spare Parts

13.1 Ordering and Using Spare Parts

Information on how to order spare parts and critical safety notes for their correct usage.

13.3 Basic 8000 Spray Wall Parts

Detailed list of spare parts for the Basic 8000 spray wall, including diagrams and part numbers.

13.4 Pressure Tank Spare Parts (Until 06/2021)

Spare parts list for the pressure tank, specifying items for models until June 2021.

13.5 Pressure Tank Spare Parts (Starting 07/2021)

Spare parts list for the pressure tank, for models starting from July 2021.

13.6 Air Diffuser Spare Parts (Until 06/2021)

Spare parts list for the air diffuser, specifying items for models until June 2021.

13.7 Pneumatic Control Cabinet Parts (Starting 07/2021)

Spare parts list for the pneumatic control cabinet, for models starting from July 2021.

13.8 Manual System Connection Set

Details the manual system connection set, including fittings and cable binders.

14 Declaration of Conformity

14.1 CE Declaration of Conformity

Declares the product's compliance with relevant EU directives and applied standards.