February, 2008
2-371
WorkCentre 5225, 5230
024-976, 024-977
Status Indicator Raps
Launch Version
024-976 Finisher Staple Status Failed RAP
BSD-ON:12.21
• After the Stapler Motor turned On (Forward rotation), the system did not detect that the
Staple Head Home Sensor switched from Off to On within the specified time.
• After the Stapler Motor turned On (Reverse rotation), the Staple Head Home Sensor did
not turn On within the specified time.
Procedure
Alternately execute Component Control[012-046 Staple Motor FORWARD ON] and Compo-
nent Control[012-047 Staple Motor REVERSE ON]. The Stapler Motor can be heard.
YN
Check the connections of J8887 and P/J8981. J8887 and P/J8981 are connected
correctly.
YN
Connect J8887 and P/J8981.
Check the wire between J8887 and J8981 for an open circuit or a short circuit (BSD
12.24).
The wire between J8887 and J8981 is conducting without an open circuit or
a short circuit.
YN
Repair the open circuit or short circuit.
Replace the Staple Assembly (PL 23.8). If the problem persists, replace the Finisher PWB
(PL 23.16).
Execute Component Control[012-244 Staple Head Home Sensor]. Alternately execute Com-
ponent Control[012-046 Staple Motor FORWARD ON] and Component Control[012-047 Staple
Motor REVERSE ON].
The display changes.
YN
Check the connections of P/J8896 and P/J8981. P/J8896 and P/J8981 are con-
nected correctly.
YN
Connect P/J8896 and P/J8981.
Check the wire between J8886 and J8981 for an open circuit or a short circuit (BSD
12.21).
The wire between J8886 and J8981 is conducting without an open circuit or
a short circuit.
YN
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB P8852-1 (+) and GND (-) (BSD 12.21).
The voltage is approx. +5VDC.
YN
Replace the Finisher PWB (PL 23.16).
Replace the Staple Assembly (PL 23.8). If the problem persists, replace the Finisher PWB
(PL 23.16).
Replace the Finisher PWB (PL 23.16). If the problem persists, replace the MCU PWB (PL 9.1).
024-977 Stapler Feed Ready Failure RAP
BSD-ON:12.21
When starting Staple, Staple Ready Sensor Off was detected.
Empty stapling was within 13 times.
Initial Actions
Reload the Staple Cartridge.
Procedure
Execute Component Control[012-243 Staple Ready Sensor]. Install and remove the Staple
Cartridge.
The display changes.
YN
Check the Staple Cartridge for failure or foreign substances. There are no foreign sub-
stances and nothing has failed.
YN
Repair the failure and remove the foreign substances.
Check the connections of J8886 and P/J8981. J8886 and P/J8981 are connected
correctly.
YN
Connect J8886 and P/J8981.
Check the wire between J8886 and J8981 for an open circuit or a short circuit (BSD
12.21).
The wire between J8886 and J8981 is conducting without an open circuit or
a short circuit.
YN
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB P8981-4 (+) and GND (-) (BSD 12.21).
The voltage is approx. +5VDC.
YN
Replace the Finisher PWB (PL 23.16).
Measure the voltage between the Finisher PWB P8981-6 (+) and GND (-) (BSD 12.21).
Install and remove the Staple Cartridge.
The voltage changes.
YN
Replace the Finisher PWB (PL 23.16).
Replace the Staple Assembly (PL 23.8). If the problem persists, replace the Finisher PWB
(PL 23.16).
Replace the Finisher PWB (PL 23.16). If the problem persists, replace the MCU PWB (PL 9.1).