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Xylem FLYGT P7030 Series User Manual

Xylem FLYGT P7030 Series
88 pages
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Installation, Operation, and
Maintenance Manual
882901_15.0
P7030, P7035, P7040

Table of Contents

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Xylem FLYGT P7030 Series Specifications

General IconGeneral
TypeSubmersible Pump
Maximum Submergence20 m
Motor Speed2900 rpm
pH of the Pumped Liquid6-14
Pump MaterialCast Iron
Seal TypeMechanical Seal
Protection ClassIP68
Liquid Temperature0°C to 40°C
Voltage400V
Frequency50 Hz
Max Head (m)60 m
Discharge SizeDN 80 - DN 150 (3 - 6 in)

Summary

Introduction and Safety

Introduction and Purpose

Purpose and importance of reading the manual.

Safety Terminology and Symbols

Understanding safety messages, hazard levels, and symbols.

User Safety and Ex-Products

Guidelines for safe operation and Ex-approved installations.

Introduction and Safety

Special Hazards

Risks associated with biological hazards and chemical contact.

Environmental Protection and Disposal

Emissions, waste disposal, and end-of-life procedures.

Spare Parts and Warranty

Importance of original parts and warranty information.

Transportation and Storage

Delivery, Examination, and Transport Guidelines

Procedures for inspecting units and transport safety.

Temperature Ranges and Handling

Temperature limits and handling procedures for the unit.

Storage Guidelines

Recommendations for proper storage locations and methods.

Product Description

Products Included

List of pump models and their standard or EX variants.

Pump Design and Intended Use

Specifications and usage guidelines for the pump.

Parts Identification

Detailed breakdown of pump components with visual aids.

Product Description

Monitoring Equipment Overview

Introduction to MiniCAS II, MAS 711, and MAS 801 systems.

MAS 801 Monitoring System Details

Comprehensive features, components, and functions of the MAS 801 system.

Product Description

Bearing Temperature Measurement

Monitoring bearing temperatures with Pt100 sensors.

Stator Temperature Monitoring Methods

Methods for monitoring stator winding temperatures.

Pump Current and Power Monitoring

Monitoring electrical parameters with MAS 801.

Product Description

MAS 711 Monitoring System Details

Usage, components, and sensor types for the MAS 711 system.

Stator Temperature Monitoring Methods

Methods for monitoring stator winding temperatures.

Pump Memory

Data logging and retrieval capabilities.

Product Description

MiniCAS II Monitoring System

Parameters tracked by the MiniCAS II system.

Column Adapters

Information on diffuser and flange adapters.

Product Description

Data Plate Information

Explanation of the specifications shown on the unit's data plate.

Motor Regulation

Exemption from efficiency requirements for submersible motors.

Approvals for Hazardous Locations

Details on ATEX, IECEx, FM, and CSA certifications.

Product Description

Product Denomination

Guide to interpreting product code characters.

Installation

Installation Precautions and Hazards

General safety, electrical, explosion, inhalation, and fall hazards.

Installation

Cable Requirements

General guidelines and conditions for pump cables.

Cable Handling System Requirements

Specifications for cable support and protection systems.

Installation

Diffuser Adapter Installation

Procedure and equipment for installing the diffuser adapter.

Pump Installation Procedure

Steps and consultations required for installing the pump.

Installation

Electrical Connections and Grounding

Safety precautions, electrical hookups, and grounding procedures.

Installation

Cable Entry Parts

Components used for sealing the cable entry points.

Prepare SUBCAB Cables

Step-by-step guide for preparing pump cables.

Installation

Connect Standard Pump Cables (MAS 801)

Wiring instructions for standard pumps with MAS 801.

Connect Ex-Proof Pump Cables (MAS 801)

Wiring instructions for Ex-proof pumps with MAS 801.

Installation

Connect Cables for MiniCAS and MAS 711 Systems

Wiring procedures for MiniCAS and MAS 711 systems.

Installation

Power Cable Phase Sequence

Understanding and verifying power cable phase connections.

Cable Specifications

Bending radius, weight, and diameter for SUBCAB cables.

Cable Charts and Motor Connections

Interpreting symbols and motor connection diagrams.

Installation

MiniCAS Sensor Connections

Control lead colors for MiniCAS sensor wiring.

MiniCAS Connection Details

Wiring FLS and thermal detectors for MiniCAS.

Installation

Impeller Rotation Check

Procedure to verify correct propeller rotation direction.

Operation

Operational Precautions

Safety checks before putting the unit into operation.

Zinc Anode Replacement Estimation

Method for calculating zinc anode lifespan.

Starting the Pump

Step-by-step guide for safely starting the pump.

Maintenance

Maintenance Precautions and Safety

Safety measures before and during maintenance work.

Maintenance

Torque Values

Specifications for tightening screws and nuts.

Temperature Sensor Checks

Procedure for verifying temperature sensor functionality.

Leakage Sensor Checks

Procedure for testing float switch (FLS) sensors.

Maintenance

Oil Changing Procedure

Steps for draining and refilling pump oil.

Replace Pump Electronic Module (PEM)

Procedure for replacing the PEM in MAS 801 systems.

Maintenance

Hydraulic End Preparation

Steps before working on the pump's hydraulic components.

Propeller Replacement and Clearance Check

Tools, steps, and clearance measurement for propeller replacement.

Maintenance

Propeller Removal

Detailed steps for removing the propeller.

Propeller Installation

Detailed steps for installing the propeller.

Maintenance

Bellmouth Replacement

Procedure for replacing the pump's bellmouth.

Zinc Anode Replacement

Procedure for replacing the pump's zinc anodes.

Maintenance

Pump Service and Inspection Procedures

General service guidelines and detailed inspection checks.

Maintenance

Major Overhaul

Actions required for a major pump overhaul.

Service in Case of Alarm

Troubleshooting steps based on alarm sources.

Troubleshooting

Electrical Troubleshooting

Guidelines for diagnosing electrical faults.

Pump Fails to Start

Causes and remedies when the pump doesn't start.

Troubleshooting

Pump Does Not Stop (Level Sensor)

Issues with pump stopping when using level sensors.

Pump Rapid Start/Stop Cycles

Troubleshooting frequent pump cycling.

Troubleshooting

Pump Runs, Motor Protection Trips

Causes and solutions when motor protection activates.

Pump Delivers Little or No Water

Diagnosing low flow or no water output.

Technical Reference

Application Limits

Maximum operating parameters for the pump.

Pt100 Resistance Table

Temperature-to-resistance data for Pt100 sensors.

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