Page 137

ZF AV 110 - Page 137

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Table of Contents

Table of Contents3
Preface5
Document Overview5
Safety Instructions6
General Safety Instructions6
- Noise7
- Environment8
Signal Words and Symbols9
Notes on Repairs and Assembly10
General Notes10
Dismantling the ZF Product10
Assembling the ZF Product10
- Sealing Compound11
- Retaining Agents11
- Oil11
Cleaning Parts11
Reusing Parts11
Replacing Parts11
Minor Damage Includes12
Reworking Parts12
Technical Data13
Oil Grade13
Type Plate13
Setting Data14
Tightening Torques15
Workshop Equipment17
Special Tools17
Standard Tools and Fixtures30
Other Equipment34
Operating Supplies and Auxiliary Materials35
Dismantling36
Clamp the Axle36
Drain Oil36
Remove Mounting Parts38
Removal of Brake39
Remove and Dismantle Hub.42
Remove Hub42
Dismantling Hub44
Remove Tachometer47
Remove and Dismantle Left Portal Drive48
Remove Left Portal Drive48
Dismantling Left Portal Drive48
Remove Breather57
Remove and Dismantle Right Portal Drive58
Remove Right Portal Drive58
Dismantle Differential68
Remove Input70
Assembly74
Install Input74
Assemble Differential79
Assembly81
Setting Backlash and Differential Bearing Rolling Torque and Checking Axial Run-Out and Contact Pattern81
Install Shaft Seal Onto the Drive86
Assemble and Install Left Portal Drive88
Install Left Portal Drive102
Assemble and Install Right Portal Drive103
Install Right Portal Drive116
Install Breather Neck117
Install Breather118
Install Tachometer118
Assemble and Install Hub120
Assembling Hub120
Install Hub124
Install Brake127
Install Mounting Parts129
Filling Oil131
Testing, Measuring, Adjusting133
Check Contact Pattern133
Contact Pattern on Crown Wheel Shifted Towards the Root134
Contact Pattern on the Crown Wheel Shifted Towards the Tip135
Annex136
Overview of Revisions136

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