ZF AV 110 - Page 85

26. Use AA01.266.870 [Load-lifting equipment]
t
o insert the differential into the axle housing.
Fig. 151
27. Place portal housing onto the axle housing with two pieces AA00.844.345 [Load ring] (1).
28.
Fix portal housing with three Torx screws.
Tightening torque: 185 Nm
29.
Risk of injury due to falling parts.
Slight or moder
ate injury possible.
ð
Secure parts against falling down.
Also, secure the portal housing with a crane.
30.
Rotate input flange several times into both directions.
31. Check total rolling torque.
Total rolling torque at axle ratio i < 7.38
Total rolling torque = Pinion bearing rolling torque + 2 Nm (±1 Nm)
Total rolling torque at axle ratio i > 7.38
Total rolling torque = Pinion bearing rolling torque + 1.5 Nm (±0.5 Nm)
If the required rolling torque is not achieved, replace the disk as specified below:
▪
In case of an insufficient rolling torque, install a thicker shim.
▪ In case of an excessive rolling torque, install a thinner shim.
32. Remove portal housing.
33.
Use AA01.266.870 [Load-lifting equipment] to remove the differential from the axle housing.
Assembly
EN 4472.751.001 - 2015-11
85