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Contents:
1.0 General ......................................................................................................................................3
2.0 Module Description ..................................................................................................................3
2.1 Super-Mini........................................................................................................................3
2.2 Super-Mate Pluggable ......................................................................................................3
3.0 Tool Description ........................................................................................................................4
3.1 Main Splicing Rig Components ......................................................................................4
3.2 Rig/Kit Components ........................................................................................................5
3.3 Hand Tools........................................................................................................................7
4.0 Accessories ................................................................................................................................7
5.0 Use of Tools and Modules ........................................................................................................10
5.1 Rig Set-up ........................................................................................................................10
5.2 Wire Placement in Module ..............................................................................................11
5.3 Crimping Modules............................................................................................................12
5.4 Basic Module Connections ..............................................................................................13
5.5 Preterminated Module Connections ................................................................................14
6.0 Applications ..............................................................................................................................16
6.1 Inline Splicing (2 Bank) ..................................................................................................16
6.2 Inline Splicing (3 Bank) ..................................................................................................17
6.3 Inline Splicing (4 Bank) ..................................................................................................17
6.4 Foldback Splicing (2 Bank) ............................................................................................18
6.5 Foldback Splicing (2 Person) ..........................................................................................20
6.6 Foldback Vertical Splicing (2 Bank)................................................................................20
6.7 Foldback Splicing (3 Bank) ............................................................................................21
6.8 Unilength Splicing using 4005-DPM Super-Mate ..........................................................22
6.9 Bridge Splicing using 4005-DPM Super-Mate................................................................23
6.10 Bridged Foldback Splicing ..............................................................................................24
6.11 Half Tapping using 4008 Half Tap Module ....................................................................25
6.12 Half Tapping using 4000-D Super-Mini and 4005-DPM Super-Mate ..........................27
6.13 Half Tapping using 4005-DPM Super-Mate....................................................................28
6.14 Slack Removal ................................................................................................................29
7.0 Maintenance ..............................................................................................................................30
7.1 Module Reentry................................................................................................................30
7.2 Wire Insertion ..................................................................................................................30
7.3 Splice Conversion to 4005-DPM Modules......................................................................31
8.0 Engineering................................................................................................................................34
8.1 Job Planning ....................................................................................................................34
8.2 Moisture Protection ..........................................................................................................34
8.3 Fire Retardancy ................................................................................................................34
8.4 Rebuilding Existing Splices ............................................................................................34
8.5 Rebuild Coding ................................................................................................................34
8.6 Splice Planning ................................................................................................................35
8.7 Load Coil Splice “L”........................................................................................................39
8.8 Loading ............................................................................................................................40
8.9 Deloading..........................................................................................................................40
8.10 Transfer - Access Splice/Facility Splice “F” (Modified Foldback) ................................41
8.11 Cable Transfer - Conductor Termination ........................................................................42
8.12 Cable Transfer - Using the Module..................................................................................43
8.13 Taper Feeder Splice/Junction Splice “J”..........................................................................44
8.14 Bridged Feeder Splice/Multiple Straight Splice “S” ......................................................45